Sick Flexi Classic - Modular Safety Controller Operating instructions

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5 / 4 / 5 min General system data Weight (without packaging) – Electrical safety Class III Interference resistance EN 61 000-6-2 Radiated emission EN 61 000-6-4 0. RE300, T4000 Compact, IN4000) single-beam photoelectric safety switches (e. Take this aspect into account on planning your system. 47: Part numbers of Flexi Classic safety controller modules Available modules Device type Part UE410-MU3T0 Main module Part number 6035242 4 inputs/4 outputs No delay Plug-in screw terminals UE410-MU3T5 Main module 6026136 4 inputs/4 outputs Delay possible: 0-5 s Plug-in screw terminals UE410-MU3T50 Main module 6026137 4 inputs/4 outputs Delay possible: 0-50 s Plug-in screw terminals UE410-MU3T300 Main module 6026138 4 inputs/4 outputs Delay possible: 0-300 s Plug-in screw terminals UE410-GU Main module 1072177 4 inputs/1 output Plug-in screw terminals UE410-8DI3 Input extension module 6026139 4 dual-channel inputs Plug-in screw terminals UE410-2RO3 Output module 6026144 2 N/O contacts and 1 24 V DC alarm signal Plug-in screw terminals UE410-4RO3 Output module 6026143 4 N/O contacts and 2 24 V DC alarm signals Plug-in screw terminals UE410-XU3T0 Input/output extension module 6035244 4 inputs/4 outputs No delay Plug-in screw terminals UE410-XU3T5 Input/output extension module 6032470 4 inputs/4 outputs Delay possible: 0-5 s Plug-in screw terminals 8011509/YT27/2016-03-15 Subject to change without notice © SICK AG • Industrial Safety Systems • Germany • All rights reserved 111 Chapter 12 Ordering information Operating instructions Flexi Classic Device type Part UE410-XU3T50 Input/output extension module Part number 6032471 4 inputs/4 outputs Delay possible: 0-50 s Plug-in screw terminals UE410-XU3T300 Input/output extension module 6032472 4 inputs/4 outputs Delay possible: 0-300 s Plug-in screw terminals UE410-MU4T0 Main module 6035243 4 inputs/4 outputs No delay Plug-in spring terminals UE410-MU4T5 Main module 6032669 4 inputs/4 outputs Delay possible: 0-5 s Plug-in spring terminals UE410-MU4T50 Main module 6032670 4 inputs/4 outputs Delay possible: 0-50 s Plug-in spring terminals UE410-MU4T300 Main module 6032671 4 inputs/4 outputs Delay possible: 0-300 s Plug-in spring terminals UE410-XU4T0 Input/output extension module 6035245 4 inputs/4 outputs No delay Plug-in spring terminals UE410-XU4T5 Input/output extension module 6032672 4 inputs/4 outputs Delay possible: 0-5 s Plug-in spring terminals UE410-XU4T50 Input/output extension module 6032673 4 inputs/4 outputs Delay possible: 0-50 s Plug-in spring terminals UE410-XU4T300 Input/output extension module 6032674 4 inputs/4 outputs Delay possible: 0-300 s Plug-in spring terminals 112 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011509/YT27/2016-03-15 Subject to change without notice Operating instructions Ordering information Chapter 12 Flexi Classic Device type Part UE410-8DI4 Input extension module Part number 6032675 4 dual-channel inputs Plug-in spring terminals UE410-4RO4 Output module 6032676 4 N/O contacts and 2 24 V DC alarm signals Plug-in spring terminals UE410-2RO4 Output module 6032677 2 N/O contacts and 1 24 V DC alarm signal Plug-in spring terminals UE410-PRO3 PROFIBUS-DP gateway 6028407 Plug-in screw terminals UE410-PRO4 PROFIBUS-DP gateway 6032678 Plug-in spring terminals UE410-CAN3 CANopen gateway 6033111 Plug-in screw terminals UE410-CAN4 CANopen gateway 6033112 Plug-in spring terminals UE410-DEV3 DeviceNet gateway 6032469 Plug-in screw terminals UE410-DEV4 DeviceNet gateway 6032679 Plug-in spring terminals UE410-EN1 EtherNet/IP gateway 1042964 Plug-in screw terminals UE410-EN3 Modbus TCP/IP and Ethernet TCP/IP gateway 1042193 Plug-in screw terminals UE410-EN4 PROFINET IO gateway 1044078 Plug-in screw terminals 8011509/YT27/2016-03-15 Subject to change without notice © SICK AG • Industrial Safety Systems • Germany • All rights reserved 113 Ordering information Chapter 12 Operating instructions Flexi Classic Tab. 1 3 Dual-channel N/C contact, three-wire 4 5 UB -I1 Muting UB -I3 UB -I2 2 single-channel N/C contacts or UB -I4 UB -I1 UB -I2 UB -I1 dual-channel non-isolated semiconductor Single-channel N/C contacts/ESPE (sensors with semiconductor output) X2-I2 3. These modules are defined by the wiring of the outputs X1 and X2. Intentional use of an incorrect configuration You can read out the last (correct) configuration using one of the Flexi Classic Gateways. Twohand operation in jog mode allows feeding or setting-up procedures. The cycle ends when the last muting sensor returns to its initial state (e. RE300, T4000 Compact) single-beam photoelectric safety switches (e. 4 Two-hand IIIC on the UE410-MU/XU Program 4 without restart interlock and with EDM Fig. 18: Connection of two IN4000 Note 8011509/YT27/2016-03-15 Subject to change without notice Input I2 and test output X2 have to be jumpered. 8011509/YT27/2016-03-15 Subject to change without notice © SICK AG • Industrial Safety Systems • Germany • All rights reserved 67 Special applications and functions Chapter 4 Operating instructions Flexi Classic 4. 6 W 18 V DC – 30 V DC Supply circuit (via UE410-MU) Power consumption Input circuit B1, B2 Input voltage Output circuit (13/14, 23/24, 33/34, 43/44) Number of N/O contacts UE410-2RO – 2 – UE410-4RO – 4 – UE410-2RO – 1 – UE410-4RO – 2 – Number of N/C contacts 31) 106 For detailed information on the safety design of your machine/system, please contact your local SICK representative. Meaning I5 illuminates I5 flashes I6 illuminates I6 flashes Green Green Green Green The safety output Q1 is shut down, the external actuators have dropped out. 19: UE410-GU programs Program Function I1/I2 Function I3/I4 Moni- Function I6 (local emergency stop) toring (reset of the local 5) emergency stop) 1 – – – 2 Equivalent switch, crosscircuit detecting I3–X1 Manual (global emergency stop) I4–X2 Automatic 3 4 Dual-channel N/C / N/O contact, complementary, cross-circuit detecting I3–X1 Manual I4–X2 Automatic 5 6 Equivalent switch, cross-circuit OSSD or untested safety detecting switch 6) I3–Ux I4–Ux Manual Automatic 7 8 Single-channel N/C contact, cross-circuit detecting, e. 3 SICK support If you cannot rectify an error with the help of the information provided in this chapter, please contact your local SICK representative. 15: UE41002RO/UE41004RO controls and status indicators Tab. 9 Program 9 2 linked logic paths Inputs/ sensors OR AND Restart interlock A Dual-channel equivalent N/C contacts Cross-circuit detecting control signals Flexi Loop B Single-channel N/C contacts Dual-channel equivalent N/C contact (not cross-circuit detecting) ESPE and sensors with semiconductor output OR with UE410-8DI — switch position 7 AND with UE410-8DI — switch position 1-6 Connecting of S1: • with restart interlock Q1/Q2, without EDM • without restart interlock Q1/Q2, without EDM • with restart interlock Q1/Q2, with EDM • without restart interlock Q1/Q2, with EDM AND Restart interlock Connecting of S2: • with restart interlock Q3/Q4, without EDM Q3 • without restart interlock Q3/Q4, without EDM Q3 • with restart interlock Q3/Q4, with EDM Q3 • without restart interlock Q3/Q4, with EDM Q3 Bypass ENABLE Off delay Retriggering OR limited 60 s with UE410-8DI — switch position 8 Always wire ENABLE (expected 24 V DC)! At ENABLE low Q1-Q4 are always low. 6 i11 on the UE410-MU/XU, two independent hazardous areas Program 8 with restart interlock and EDM Fig