15. Solid State Microjoining Processes in Manufacturing

Sharon Mui Ling Nai:  Singapore Institute of Manufacturing Technology (SIMTech), Agency for Science, Technology and Research (A*STAR), Singapore
Murali Sarangapani,  Johnny Yeung: Heraeus Materials, Singapore

15.1 Introduction  

15.2 Solid-State Diffusion Bonding  
Mechanisms of Diffusion Bonding
Bonding Conditions  

15.3 Advances in Thermocompression Bonding  
Flip Chip Bonding 
Wafer Bonding  

15.4 Advances in the Manufacturing of Thermosonic Ball-Wedge Bonding  
Current Trend of Thermosonic Bonding 
Properties of Thermosonic Bonding Wires
Surface Characterization of Bonding Wire, Bond Pad, and Lead Finger 
Thermosonic Bonding Process 
Future Trends  

15.5 Summary, References

Abstract

This chapter presents the solid-state bonding technologies, in particular the thermocompression bonding and thermosonic bonding technologies, which are used to form microjoints in the electronics industry. The diffusion bonding mechanism and the key bonding conditions required to form reliable joints are presented. Moreover, the recent progresses in the thermocompression bonding and thermosonic ball-wedge bonding technologies are highlighted. Lastly, the effects of different bonding materials and their surface characteristics on the joints’ performance are also discussed.