Untitled page

 Shaping 

– die cutting, creasing and folding

Die Cutting:

• Definition: Die cutting is the process of using a specialized machine to cut a shape from a material using a die (a shaped tool). 

• Process: The die is pressed onto the material, cutting through it and creating the desired shape. 

• Benefits: Cuts a variety of shapes and straight lines in one pass and this can be repeated quickly for large scale production.

Creasing:

• Definition: Creasing is the process of creating a fold line on the material to make it easier to fold.

• Process: The die cutting process often includes a crease, which is a partial cut to make the material easier to fold.

• Benefits: Creasing helps to create a clean and accurate fold line. 

Folding:

• Definition: Folding is the process of bending the creased material along the fold line to create the desired shape. 

• Process: Folding can be done manually or with specialized folding machines. 

• Applications: Common in creating packaging, cards, and other folded products. 

– turning (wood and metal lathes)

– calendering

– plasma cutting.