Definition: Die cutting is the process of using a specialized machine to cut a shape from a material using a die (a shaped tool).
Process: The die is pressed onto the material, cutting through it and creating the desired shape.
Benefits: Cuts a variety of shapes and straight lines in one pass and this can be repeated quickly for large scale production.
Creasing:
Definition: Creasing is the process of creating a fold line on the material to make it easier to fold.
Process: The die cutting process often includes a crease, which is a partial cut to make the material easier to fold.
Benefits: Creasing helps to create a clean and accurate fold line.
Folding:
Definition: Folding is the process of bending the creased material along the fold line to create the desired shape.
Process: Folding can be done manually or with specialized folding machines.
Applications: Common in creating packaging, cards, and other folded products.
Products such as fold flat cardboard packaging are often produced from a flat sheet of corrugated cardboard which are supplied to manufacturers in a flat pack form. Such products are printed on one side and then cut and creased with a die or cutting tool.
This can either be a wood lathe (wood) or a centre lathe (which can use metal and polymers) but both involve the rotation of the material to be worked; hence the name turning.
A cutting tool then moves left to right and towards the centre to shape the material. The machine may also be a CNC controlled version which allows for greater speed and accuracy.