This is completed and to be used as a reference for Ariel valve replacement parts or service
The purpose of this document is for the valve information and Ariel part numbers on the FXP packages with the Ariel JGP Recip compressors used for the Gas Lift units with 6-1/2M first stage cylinder, 5-1/8P-HE second stage cylinder, and 2-3/4P-CE third stage cylinders. This applies to all Flogistix FXP Gas Lift recip compressor packages equipped with Ariel compressors with the above listed cylinders.
The Valve part numbers listed are the Ariel part number for each valve.
The Ariel part number will reference the correct valve spring rate and valve lift for each valve.
Management - Management is responsible for implementing, supporting, and enforcing the requirements of this procedure to their respective locations/area.
EHSS - Responsible to assist in the implementation of this procedure and to review for effectiveness.
Employees, Contractors, Vendors, ETC. - Are responsible to follow the follow the requirements outlined in this procedure and ask for assistance
This document applies to all FXP Gas Lift recip compressor units with the above listed cylinder sizes driven with either a Gas engine or electric motor and is applicable to all Flogistix employees, contractors, and temporary employees.
Employees should be aware that installing the incorrect suction or discharge valve into a compressor cylinder and put into service can result in the potential catastrophic failure of the compressor cylinder with the potential for injury or death.
Installing valves with the incorrect valve lift could have the potential to increase interstage pressures and cause overpressure of compressor cylinders.
Employees should be aware that units could contain flammable and toxic gasses. Potential for the possible hazards of gas ignition or fire, hot surfaces & fluids, rotating equipment. Risk of possible concentration of H2S. Hazardous gases could be in the units pressure vessels, cooler, or associated piping and risk of inhalation of hazardous gas fumes. Environmental spill of compressor oil and possible production fluids
All Personal Protective Equipment (PPE) for normal Field Mechanical duties apply for this procedure. Four Gas Monitor, which is outlined in the Flogistix EHSS Manual, PPE Section 8, Procedure 8.3 This procedure applies to all units in service in the field, at a service shop, or in any storage yard.
Insure Flogistix personnel have proper safety certification as required by the Flogistix Customer.
Insure Flogistix personnel adhere to all Customers safety practices.
Proper use of required tools
All employees shall be initially trained on the following topics:
Employee Personal Protective Equipment (PPE)
MSDS Online System
Emergency and First Aid procedures
Methods and Observations that may be used to detect the presence or release of a hazardous chemicals or gas in the work place
Tools & Equipment Required
All employees performing the disassembly, assembly of compressor valves, replacement of compressor valves shall be required to have the listed tools to perform job tasks:
All required PPE according to Flogistix Safety Policy
Assorted end wrenches up to 3/4"
3/8" Torque wrench
12 point socket set (for Valve Cap Bolts)
Screw Driver set
Small Pry Bar
Ariel Valve installation tools (recommended but not required)
Approvals
Field Service approved by:
Date:
Engineering approved by:
Date:
EHSS approved by:
Date: