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Field Service
Section 1. Unit Policies & Maintenance
1.01 Preventative Maintenance
1.01.001 Gas Engine Drive PM
1.01.002 Electric Drive PM
1.01.003 Pressure Relief Valves (PRV)
1.01.004 Flogistix Make Ready on Release Policy
1.01.005 Idle Unit Maintence
1.01.006 Engine Emissions
1.02 Electrical
1.02.001 Jump Starting Gas Drive Unit with Jumper Cables
1.02.002 GAC Governor set up guide for Gas Engines
1.02.003 Gas Engine Alternator/Charging System
1.02.004 Mag Pick Up (MPU)
1.02.005 Check Shutdown Devices
1.02.006 Pressure Transmitter Calibration and Setup
1.03 Engine
1.03.001 Engine Oil Filter change
1.03.002 GILL AF120 AFR controller Initial Setup and Troubleshooting Guide
1.03.003 Engine Flywheel tooth count all engines
1.03.004 Checking Engine Cylinder Compression
1.03.010 GM 5.7 (350) Setting Valve Lash
1.03.011 GM 5.7 (350) Sparkplugs Installing/removing
1.03.012 GM 5.7 (350) Cylinder head torque procedure
1.03.013 GM 5.7 (350) Determining the Harmonic Balancer Timing marks on a GM 5.7 (350) engine
1.03.014 GM 5.7 (350) Camshaft removal and installation procedure
1.03.015 GM 5.7 (350) Flywheel removal and installation procedure
1.03.016 GM 5.7 (350) Water Pump removal and installation procedure
1.03.017 GM 5.7 (350) Intake manifold installation and torque procedure
1.03.018 GM 5.7 (350) FX12 Stub Shaft installation procedure
1.03.019 GM 5.7 (350) Water Pump Fan Hub removal and installation procedure
1.03.040 GM 8.1 (496) Setting Valve Lash
1.03.041 GM 8.1 (496) Cylinder head torque procedure
1.03.042 GM 8.1 (496) Intake Manifold torque procedure
1.03.050 GM 4.3 Cylinder head torque procedure
1.03.051 GM 4.3 Setting Valve Lash
1.03.052 GM 4.3 Intake Manifold torque procedure
1.03.053 GM 4.3 Camshaft removal and installation procedure
1.03.070 Cummins G855 Setting Valve Lash
1.03.071 Cummins G855 Cylinder Head Torque Procedure
1.03.072 Cummins G855 Flywheel removal and installation procedure
1.03.073 Cummins G855 Sparkplug Installing/removing procedure
1.03.080 Cummins G8.3 Setting Valve Lash
1.03.081 Cummins G8.3 Cylinder Head Torque Procedure
1.03.082 Cummins G8.3 Valve cover seal replacement
1.03.083 Cummins G8.3 Sparkplug Installing/removing procedure
1.03.100 Waukesha H24 Parts Catalog
1.03.200 Caterpillar G3406 Valve setting Procedure
1.03.300 Fuel Gas and Supply Gas Pressure Settings
1.04 Compressor
1.04.001 Compressor Oil Filter Change
1.04.002 Compressor Shaft Seal Replacement (LeRoi)
1.04.003 Compressor Shaft Seal pressure test
1.04.004 LeRoi HG10 & HG12 Versatrol Operator (Poppet) Removal-Installation and Torque
1.04.005 LeRoi compressor Poppet disassembly and assembly
1.04.006 Compressor Stainless Tubing connections pressure test
1.04.007 LeRoi Compressor Poppet Load Sequence
1.04.010 Recip Compressor Driver Installation instructions - Field Service Use
1.04.011 Recip Compressor Soft Foot measurement instructions
1.04.012 Dial Indicator set up on Recip Compressor coupling instructions
1.04.013 Recip Coupling alignment using Dial Indicators
1.04.014 Ariel Recip Main Lube Oil pressure bypass adjustment
1.04.015 FXQ Gas Lift Ariel Recip Valve part number listing
1.04.016 FXP Gas Lift Ariel Recip Valve part number listing
1.05 Fluids - Engine Oil, Compressor Oil, Coolant
1.05.001 Minimum Viscosity Limits for Poly Glycol Synthetic Screw Compressor Oil
1.05.002 Field Service Procedure for removal of Flammable or Production Fluids from Flogistix Compressors
1.05.003 Cummins Natural Gas Engine Oil Recommendations
1.05.004 Purging and Removal of fluids from units known to have been in H2S service
1.05.005 Removal of fluids from Engine and Fuel system
1.05.006 No Draining of Fluids on Compressor Skid
1.06 Mechanical - Adjusting & Rebuilding
1.06.001 Needle Valve Adjustment
1.06.002 Scavenge Line Adjustment
1.06.003
1.06.003 Kimray High Pressure Valve repair
1.07 LOGIX - Panel
1.07.001 LOGIX panel - Qterm LOGIX panel components
1.07.002 LOGIX panel - Gas Engine Drive LOGIX panel Battery voltage and Relay Diagnosis (LOGIX Panel with dual Relays)
1.07.003 LOGIX panel - Telemetry Ethernet Hub (5 port)
1.07.004 LOGIX panel - Signal Conditioner (Phoenix Contact brand) - Gas Engine drive with Dip Switch Positions
1.07.005 LOGIX panel - Signal Conditioner (Phoenix Contact brand) - Electric Drive
1.07.010 LOGIX panel - Installation of Det-Tronics model LEL Monitor
1.07.020 LOGIX panel - Installation of Sierra Wireless Modems and Activation of the LS300 & RV50 model modems
1.07.021 LOGIX panel - Installation of Sierra Wireless RV50
1.07.022 LOGIX panel - Installation of Sierra Wireless LS300
1.07.025 LOGIX panel - PLC - Low Resolution signal (Gas Engine and Electric drive units)
1.07.030 LOGIX panel - Setting up proper Compressor Oil Filter Differential Pressure
1.07.031 LOGIX panel - How to adjust the Logix PID control settings (PID fine tuning for smooth control)
1.07.032 LOGIX panel - Setting Program Recipes
1.07.040 LOGIX panel - Setting the Speed Control Mode (Gas Engine Drive units)
1.07.041 LOGIX panel - Setting the Speed Control Mode (Electric Drive units)
1.07.042 LOGIX panel - Auto Loading Page Setup (Gas Engine Drive)
1.07.043 LOGIX panel - Auto Loading Page Setup (Electric Drive)
1.07.044 LOGIX panel - Auto Starting Page Setup (Gas Engine Drive)
Copy of 1.07.055 Logix panel - Customer SCADA Connections
1.07.045 LOGIX panel - Auto Starting Page Setup (Electric Drive)
1.07.055 Logix panel - Customer SCADA Connections
1.07.060 Logix panel - Legacy Panel Drawings
1.08 LOGIX - Panel - Troubleshooting
1.08.001 Trouble shooting LOGIX Panel 101
1.08.010 Logix panel - Circuit Board Drawings and Information
1.09 Engine & Compressor Couplings
1.09.001 Reich ACRUSAFLEX type coupling on Boss 84mm compressor (FX8 4.3L Gas Engine Drive )
1.09.002 Reich ACRUSAFLEX type coupling on LeRoi HG10 (FX10, FX10Q, )
1.09.003 Reich ACRUSAFLEX type coupling on LeRoi HG12 (FX10, 5.7L Gas Engine Drive )
1.09.004 Reich ARCUSAFLEX type coupling on Cummins G855
1.09.005 PSC type coupling on Electric Drive units
1.10 VFD Drive
1.10.001 Keypad Operation And VFD Setup
1.10. 1.1 ABB 550/355/310 Keypad Operation
1.10. 1.2 ABB 800 Keypad Operation
1.10. 1.3 ABB 880 Keypad Operation
1.10.002 General Logix Panel and VFD Operation
1.10.003 Point to Point Wiring and Definitions
1.10.004 VFD Troubleshooting
1.10.005 VFD Manuals and Setup Sheets
1.10.006 VFD Technical Bulletins
1.11 Vessels and Skid Piping
1.11.001 Inlet/Suction Scrubber
1.11.002 Discharge/Receiver Vessel
1.11.003 Coalescing Elements in Discharge/Receiver Vessels
1.11.004 FX Screw Compressor Oil Piping
1.11.005 Thermostatic Valve (on Screw Compressor Oil piping)
1.12. Gas Lift
Gas Lift Panel
1.12.004 Gas Lift Panel Log In
1.12.005 Force Feed Lubricator Break-In Reset
1.12.006 Example
Gas Lift Troubleshooting
1.13 PLC and Screen Programs
Section 2. Vehicle & Trailer Policies
2.001 Company Vehicle Inspections
2.002 Company Trailer Inspections
2.003 Company Vehicle Windshield Inspection & Policies
2.004 Lug Nut Torque procedure for Field Service Vehicles
2.005 Lug Nut Indicators on Company Field Service Vehicles - Inspection & Policy
2.006 Skid/Unit Securement Procedure
Section 3. Inventory Policies & Procedures
3.1 Truck Inventory
Section 4. Service Tools & Equipment
4.01 Tools - Hand and Vehicle
4.01.001 Required and Recommended Tool List of Tools to be furnished by the Field Service Mechanic
4.01.002 Tool List of Tools to be furnished by Flogistix for Field Mechanics
4.01.003 Power Washer Operation (Service Truck mounted)
4.01.004 Flogistix Approved Crane Rigging devices - Lifting Straps, Lifting Eyes, and Shackles for use with portable cranes
4.02 Stainless Tubing - Tools, Bending , Cutting procedures
4.02.001 Bending Stainless Tubing sizes 1/4", 3/8", & 1/2" tubing
4.02.002 Using a Tubing Cutter for cutting Stainless Tubing sizes 1/4", 3/8", & 1/2"
4.02.003 Setting the Tubing Ferrule on Stainless Tubing sizes 1/4", 3/8", & 1/2"
4.03.001 Flogistix Equipment weights for skids, Engines, Electric Motors, Compressors, and VFD cabinets
4.04 Portable Crane Maintenance
4.04.001 Stellar Crane 12630
4.04.002 Stellar Crane EC3200
4.04.003 Venturo ET12KX Crane
4.04.004 Venturo ET36KX Crane
4.04.005 Auto Crane 4004EH Crane
4.04.006 Liftmoore 5000 Crane
Section 5. Field Service Policies
5.01 Monthly Bonus Program
5.01.001 Mechanic Monthly Incentive Bonus
5.02 Job Descriptions
5.02.001 Area Service Manager
5.02.002 Lead Service Technician
5.02.003 Service Technician
5.02.004 Field Service Trainer
5.02.005. Field Service Mentor
5.02.006 Area Field Supervisor
5.03 General Policies
5.03.001 Use of threaded Pipe Nipples on Compressor Skids
5.03.002 Disconnection or Removal of Production Hoses (Suction, Discharge, Fuel gas) on Flogistix Skids
5.03.003 Use of Metal Buckets or Containers on field locations or on service trucks
5.03.004 Pipe plugs required in all Pressure Valves that can be opened to atmosphere
5.03.005 Flogistix "Lead In" Policy, Transporting Units to & from Location
5.03.006 Flogistix Ride Along Basic Training Program
Section 6. Drone & FLIR Camera Procedures
Section 7. Troubleshooting
7.01 Preventative Maintenance
7.01.001 Preventive Maintenance (Electric Drive) - Help Guide
7.01.002 Preventive Maintenance (GED) - Help Guide
7.02 Electrical
7.02.001 Thermocouple Probe diagnostic
7.03 Engine
7.03.001 Low Skid Voltage (Trouble Shooting Guide)
7.04 Compressor
7.04.001 High Compressor Oil Temperature - Electric Drive - (Troubles Shooting Guide)
7.04.002 High Discharge Temperature - Electric Drive - (Trouble Shooting Guide)
7.04.003 High Discharge Temperature - Gas Engine Drive - (Trouble Shooting Guide)
7.04.004 Low Suction (Trouble Shooting Guide)
7.04.005 Versatrol Loading Valves (Trouble Shooting Guide)
7.04.006 LeRoi Injection Orifice Sizes
7.05 Fluids
7.05.001 High Scrubber Level (Trouble Shooting Guide)
7.05.002 Low Compressor Oil Level (Trouble Shooting Guide)
7.06 Mechanical - Adjusting & Rebuild
7.07 LOGIX - Panel
7.07.001 Updating IP Address (Guide)
7.08 LOGIX - Troubleshooting
7.09 Engine & Compressor Couplings
7.10 VFD
7.11 Vessels & Skid Piping
7.12 Gas Lift
1.12.1.004 Compressor Oil Pre-Lube Pump Not Operating (Gas Lift)
7.12.005 Adjusting the Ariel Frame oil Pressure
7.12.015 Compressor Cylinder Valve Part Numbers FXP2(Gas Lift)
7.12.016 Compressor Cylinder Valve Part Numbers FXQ2(Gas Lift)
7.13 AFR Troubleshooting Guide
7.13.001 AFR (Trouble Shooting Guide)
Section 8. Field Service Safety Alert
Exhaust Guards on GM engines
Section 9. Training videos
9.01.001 Flogistix Logix Gas Engine Drive Panel Training Video
9.01.002 Flogistix Logix Electric Drive Panel Training Video
9.01.003 Flogistix Logix Gas Lift Panel Training Video
9.01.004 Flogistix FXZ Panel Training Video
9.01.005 PID Loops How They Work
9.02.001 Foxboro Transmitter Calibration & Setup Training
9.02.002 ABB Transmitter Calibration & Setup Training
9.02.003 Yokogawa Transmitter Calibration & Setup Training
9.02.004 Schneider Transmitter Calibration & Setup Training
9.03.001 Logix Panel USB Screen Programming Training Video
9.03.002 Logix Panel IX Developer Screen Programming Training Video
9.03.003 Logix Panel PLC Programming Training Video
9.03.004 Logix PLC Communications Module Programming Training Video
9.03.005 Woodward L- Series AFRC/Engine Governor Valve Programming
9.04.001 Flogistix Engine Emissions
9.04.002 Flogistix 9 Point AFR Training
9.04.003 Flogistix Engine Emissions Prep
9.05.001 Flogistix Basic Screw Compressor Training
9.05.002 Flogistix Screw Oil and Types Training
9.05.003 Adjusting the Ariel Frame Oil Pressure
9.06.001 Flogistix Understanding Gas Properties Training
9.06.002 Flogistix Suction Vessel with integrated Blowcase
9.06.003 Flogistix Discharge Vessel
9.06.004 FLUX IP Editing Training Video
9.01.00 Video Template
9.0.00 Flogistix Hunter Safety Video
9.02.005 OleumTech Transmitter Calibration and Setup
Section 10. Software Downloads and Configuration Files
10.01 Woodard L Series Configuration Software
10.02 Woodward F Series Configuration Software
10.03 iX Developer Screen Programming Software
Accounting
110 Accounts Receivable
120 Inventory
160 Other Fixed Assets
230 Other Payables
600 Expenses
Job Descriptions
Engineering
Calculators & Tools
Control Panel Programs
Drawings, Diagrams
Engine Data
Gill Software
Manuals
Procedures
Product Data Sheets
Service Bulletins
Tech Bulletins
Private
Accounting
Engineering
IT Department
Connecting to AWS
Credentials
New Projects on AWS
Technology Change Form
OKC Security System
Skunkworks
Safety
EHSS Manual
EHSS Manual Table Of Contents
SECTION 01 - Understanding and Following EHSS Policy
SECTION 02 - Fleet Program
SECTION 03 - Guideline for First-Aid and Medical Assistance
SECTION 04 - Incident Notification/Investigation/Recording
SECTION 05 - Emergency Response and Fire Protection
SECTION 06 - Worksite Analysis and Inspection
SECTION 07 - Training and Communication
SECTION 08 - Ensuring the Safety of Our Employees
SECTION 09 - Performing Work Safely
SECTION 10 - Environmental
SECTION 11 - Government and agency Requirements/Audits/Inspections
Sales
Technology
Helpdesk/IT
Mobile Apps
Other
Applications
Floworks
Adding a Field in Floworks
Fixing GoToAssist
Floworks Deployment Guide
FloWorks RSync
Github Commands & Troubleshooting
Release Notes
Setup
Adding a Field in Floworks Internal
Adding a Field to Floworks Client
Field Service Laptop Setup
Intranet
Message Center
Sales Portal
iPad Setup
Scada
Hardware
Notification System
AMCI Satellite Transceiver
Sierra Wireless GX400
Activating New Cell Units
Creating Templates
GX400 System Installation Guide
LED Operation
Mechanic Activation
Troubleshooting the GX400
Internal
Adding New Flogistix Users
Laptop Setup
NetSuite
Pushing Changes From Dev
ScanSnap
Getting Started
Operators Guide
Process Flows
Floworks NetSuite Import
Floworks NetSuite Syncing
Inventory Process
Preventative Maintenance Schedule
Work Order Field Import
Work Order Validation
Flogistix Wiki
1.03.100 Waukesha H24 Parts Catalog
Waukesha H24 Parts Catalog
attached PDF
of complete parts
at bottom of this document
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