Embedded Files
Aspire to be an independent learner. Click here to learn how.
Activity
Activity
Using 1.1mm aluminium alloy sheet, create the phone holder to the technical specifications below.
You may wish to read up on the processes required by clicking on the links below to find out more.
Marking-out & checking
Bending, shaping & forming metals
Wasting processes
Jointing methods
Testing materials
Click here to view the PDF version of the technical drawing.
Sheet Metal Phone Holder.pdfTechnical Drawing
Technical Drawing
Success Criteria
Success Criteria
To manufacture the phone holder successfully I must:
To manufacture the phone holder successfully I must:
- Watch and listen carefully to my teachers' demonstrations.
- Work in a safe manner.
- Use the correct materials, tools and processes.
- Continually monitor the quality of my own work by using the provided manufacturing drawings.
Teachers click the QI card to make a class print
Note - Requires the register names pasting in
Activity
Activity
Knowing what you do now, continue marking out your sheet metal according to the drawing, avoiding making mistakes and correcting those you made earlier.
Plenary activity - Think about it
Plenary activity - Think about it
What are the tools I will need to mark out and
what are their advantages / disadvantages?
What are the tools I will need to mark out and
what are their advantages / disadvantages?
To gain a better visual understanding of this project outcome, explore the 3d models below.
To gain a better visual understanding of this project outcome, explore the 3d models below.
CAD model download
1mm, 3d printed insert download
Starter questions
Starter questions
1. What is meant by engineering accuracy?
2. Why is accuracy important in manufactured products?
3. What problems could occur if a bend was 2 mm out of position?
4. Where in today’s task could accuracy be lost?
5. Which matters more today: measurement accuracy or forming accuracy? Why?
Recall - can you name these four tools and explain their purposes for this project?
Recall - can you name these four tools and explain their purposes for this project?
Activity carousel
Activity carousel
Activity 1
Activity 1
Complete the cutting, drilling and bending of the sheet metal sections
Activity 2
Activity 2
Engineering inspection task
Complete the inspection worksheet below
Activity 3
Activity 3
Engineering planning task
Complete the planning worksheet below
Not sure where to start?
Not sure where to start?
Use the process flowchart to help you organise your thoughts.
Process Flowchart.pngDo I need more help?
Do I need more help?
Click on the website links below to independently find out about the tools, equipment, project planning techniques and materials you shall be using in this practical project.
Click on the website links below to independently find out about the tools, equipment, project planning techniques and materials you shall be using in this practical project.
Metal Research
Metal Research
Marking Out Tool Research
Marking Out Tool Research
Tool and Equipment Research
Tool and Equipment Research
Project Planning
Project Planning
Process keyword helpers
Process keyword helpers
Tool and equipment keyword helpers
Tool and equipment keyword helpers
Page updated
Report abuse