Aspire to be an independent learner. Click here to learn how.
In industry CAD-CAM has become an essential part of the design process. The increasing power of computers and CAD (computer aided design) software has enabled CNC (computer numerical control) and more recently the ability to directly output to a range of advanced manufacturing techniques such as 3D printers, laser cutters, 3D milling machines, lathes and more.
CAD has enabled significant advancements such as the miniaturisation of products due to the ability of the design team to visualise a concept fully in a three dimensions. It has even led to stronger, more durable products because of the way that they can be strength tested at the concept phase prior to being prototyped by utilising a mathematical modelling process known as finite element analysis (or FEA). This is a similar branch of science to computational fluid dynamics (CFD) which enables objects like submarines or aircraft to be tested to see how they behave in air or water before they have even 'left' the design office.
More than one design can be worked on at a time using CAD and it is possible to import existing or new components into a design assembly to see whether they will integrate (fit together).
Changes can be made quickly and multiple versions of the file can be saved so we can see the history of the design process.
Parametric modelling using design rules means that one tiny element of the design could be changed and it would update the whole model without having to undo previous work.
The files can be shared with colleagues working in design offices all around the world which means that a multinational company or design team can work on a project 'round the clock', 24 hours a day.
This image shows a component which is undergoing FEA to see where the high levels of stress concentration are. This enables the designer to see which parts of the design might fail (break). The designer can then make the required changes to help prevent it from failing in service (in-use).
All this can be done before a single piece of material is used to make a prototype. This helps save time, money and effort.
This image shows a 'blended wing' shape being wind tunnel tested using CFD on a NASA computer. The designer is able to make subtle changes to the design and then test it again to see if it improves or hampers the design.
A new technology called generative design is able to use the mathematical modelling process to find the optimum design shape by itself. This still requires the designer to oversee though as it can result in some pretty odd shapes!
There will be many occasions when a simple hand-drawn sketch will suffice and so there is no need to create a detailed CAD drawing. So when is it appropriate to use CAD? What are the advantages and disadvantages?
Far more accurate than traditional hand-drawings. CAD software has in-built tools which are incredibly accurate and are able to work in microns (0.001mm) or even smaller.
It is possible to create incredibly detailed designs using CAD systems that would never be achievable by hand, no matter how skilled a sketcher a person is.
It is possible to save the work and share it with others working in teams around the world. This means that organisations can be more productive and are not limited by geography or time constraints.
CAD models can be very quickly scaled-up or scaled-down in order to make an object integrate (fit) another. This would take potentially many, many hours and require completely redrawing if doing this by-hand.
CAD models can be shared between colleagues and can be imported into other, existing models. Working in this way means that individuals can work on separate components (elements) of a design, breaking a job down into smaller, more manageable pieces. When a component is finished it can then be imported into a parent assembly, i.e. the finished, whole design.
There are many file sharing sites that exist such as www.grabcad.com which allow users to download CAD models created by their user-base. This means that a designer can concentrate on creating what is new and what is needed to be designed and not have to waste time on less important elements that can just be copied from other sources.
CAD models can be sent directly to the machinery intended to manufacture a particular object. CAM, Computer Aided Manufacture is the name given to any automated making system which uses mathematical data generated by the original CAD model to ensure an accurate 1 to 1 version of the original design. These systems include CNC (computer numerically controlled) lathes, milling machines, laser cutters, engravers or 3D printers.
CAD software is often quite expensive to purchase and often requires subscription services (that is, a continuing monthly or annual payment) to access more advanced yet critical features of the software. A good 2H pencil and a sheet of A4 is comparatively much, much less expensive! (but clearly less capable).
In order to use CAD software it is necessary to be trained to do so. Whether designing in 2D or 3D there is a particular skill to thinking and working in that way. Also whilst there are usually more than one way to draw something in CAD, when you are being paid to stick to a schedule some 'workflows' are more effective than others. This needs to be learnt.
Whilst an experienced user of one piece of software is usually able to transition over to another, rival program relatively quickly there is often a 'learning curve' associated with 'getting to grips' with CAD programs.
Humans are able to make mistakes. This is true when using CAD too. There are examples of design failures which were created using CAD, however at the root of these mistakes were human beings.
Remember the 'A' in CAD stands for aided (helped, assisted). That means that they still need to be 'driven' by humans.
Whilst rare, it is possible for computers to fail and software to 'crash' leading to all the digitally stored worked being lost or irretrievable. For this reason it is very important to keep digital back-ups of the work so that project time and money is not lost in the event of hardware or software failure.
Another more recent 'problem' is that some CAD applications (programs) require an always on internet connection. In some rural countries or geographical areas this is not possible. If the software is reliant on a 'patchy' connection this could lead to losing work.
Dassault Systems (the makers of Solidworks) also produce a 3D CAD system called Catia. This is extremely powerful and is used by aircraft designers and manufacturers and other heavy industries. Catia includes extensive CFD capabilities enabling the designers to wind tunnel and stress test models before manufacture.
2D Design Tools is now on it's third version and is the main 2D CAD program used in schools in the UK. It includes a lot of drivers enabling it to control many items of school workshop machinery such as laser cutters and rotary engravers. It is not an industry standard peice of software as it is limited in its capabilities but it is a very good tool for learning the principles of CAD.
What are the advantages and disadvantages?
Greater design freedom, as changes can be incorporated easily at any stage
Increased productivity, as machines can run constantly and accurately on repetitive tasks
Good for mass or flow production, as the same design can be replicated many times
Less material wastage, as the machines are precise and efficient
It requires a high initial investment and start-up cost.
Machine maintenance is expensive.
A skilled manual workforce may be lost.
Highly trained operatives and technicians are needed.
Technology failure may cause breakdowns and delays.
These online services will give you access to free downloads of thousands of CAD files created by professionals, students and amateurs. They will need an account to set up. Just use your cynffig.net email address. To use and modify a model yourself you will want to choose .obj, .sdp or .stp files. If you just want to download the surface for 3D printing and not all the texture details, download an .stl file. You can drag and drop it into the .stl viewer below to see what it looks like in 3D. Have a go. It's pretty cool.
This viewer will enable you to drag and drop any .stl (stereo lithography) CAD file exported from another program and view the object in 3D within this web browser.