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Metals are very distinctive materials which can be in the form of an element, a compound or an alloy. They tend to be hard, reflective of light but opaque (you cannot see through them). Metals make up the largest group of elements in the periodic table.
Metals consist of crystalline ion structures arranged in a lattice formation. The ions are positively electrically charged, and they are surrounded by a ‘sea’ of negatively charged electrons. It is these electrons which are exploited in electrical conductors such as those found in cables, wires and circuit boards.
If you could look under an electron microscope at the crystalline structure of metals, an idealised picture of what it might look like is below
(e.g. found in iron or chromium)
(e.g. found in zinc or magnesium)
(e.g. found in aluminium or copper)
Most metals are very strong. They have high melting points and they have high heat and electrical conductivity. They are also malleable, which means they can be beaten or pressed into thin sheets.
Compare some of the following metals. Their melting points, densities (a measure of how much mass, or weight is ‘packed’ into a given space) and some of their uses are listed below. Metals generally...
form coloured compounds
are good conductors of heat and electricity
can be hammered or bent into shape easily
are less reactive than alkali metals such as sodium
have high melting points - (ex. mercury)
are usually hard and tough
have high densities
When selecting the most suitable metal for a 'job' it is important to have an awareness of the chemical and mechanical properties of the metal. Considerations such as the density of the material (which governs its weight) and the temperature that it melts at are essential. It is important to consider both how it will be used and how it will be manufactured.
An element is a pure metal, that is that it only consists of one. An alloy is a combination of two or more metals. Alloys are man-made and are used so as to exploit and combine the advantages of one metal with another.
Metals are not found in the ground in their commercial, ready to use form. Instead, they are mined and extracted in rocks in an oxidised, more stable state. In order to produce useful metals in sheet or billet form, we need to first extract and refine them. Here is are some example of two common metals.
Where does metal come from?
Making Metals
How is Steel made?
Extracting iron
How is Steel made?
Extracting aluminium from bauxite
It is important to recognise that materials can be 'strong' in one direction or loading condition, yet 'weak' in another. For this reason it is not enough to say that something is strong or weak because it is not that simple. Instead, we consider how the material behaves in a given set of conditions. The table below shows the main properties of materials and the definition for each.
Alloys are created when humans artificially change the mechanical properties of metals by mixing two or more metals together to create a new metal. Often a small change in composition (just a fraction of a percent) can produce dramatically different results (for example adding carbon to iron to produce steel).
For convenience, metals are often put into two categories or groups, ferrous and non-ferrous. ‘Ferrous’ means ‘contains iron’ and comes from the metallurgy word ‘Ferrite’ which in turn comes from the Latin word for iron ‘Ferrum’. Ferrous metals include cast iron, wrought iron, carbon steel, mild steel and stainless steel. Non-ferrous metals include aluminum, copper, brass, silver and lead.
For quick identification, ferrous metals are magnetic (becuase of their iron content) AND ferrous metals can rust (produce iron oxide). Rust is particularly bad for steel as it seriously affects its structural properties, eventually 'crumbling away to dust'. What method of testing if a metal is ferrous do you think is quickest?
Steel is one of the most widely used metals in existence and mankind has created a bewildering array of different alloys (mixtures of iron with two or more additional metals). Here are some common examples:
Here are videos which explain the process of how metals are recycled.
Although there are many more, these are some of the most common shapes of metal stock which are stored in warehouses for engineering projects and intended to be purchased 'off the shelf', that is - are not custom made / sized.