Beginning stages of design and brainstorming
The final grasshopper script(s):
Progress - Working on the PCB, 3D printing shape, wood base, and acrylic base
Failed print of design due to a hole in our model
Our first successful print, with a clear filament
There was a problem with a dirty nozel, resulting in the brown spots above
First versions of PCB files (4 LEDs, switch, battery)
First version of PCB outline
3D version
At this point in our design process, we thought we would screw the PCB in place into the lamp using the two stubs on the sides of the outline. But realizing we could just make the circular part of the PCB bigger than the holes in the lamp, it could hang on itself. We then simplified our design.
These are two possible options for hanging our lamp, as we plan to make 3 and use string to hang them on one plate
4/6 Progress Image - Two iterations of our lamp design, a first model of our bottom cap, and outline of our PCB
PCB schematic (5th LED added)
Wired PCB components with custom outline (ready to be ordered)
First iteration of our end cap (too small)
Larger caps we used in the end
Other designs we made
Soldered PCBs
PCBs with the lights on
After printing finishing our PCBs, we tried hanging our lamp with string, but due to the way we designed it, it tilted to the side rather than hanging upright
So to fix this problem, we decided to print small end caps for the top of our lamp that would keep the string centered.
Cap by itself
Cap in action
Hanging plate with strings attached and wood finish
Final Product