Horizontal Wells

Horizontal Wells

Ralinda R. Miller, P.G.

Ground-Water Remediation

Technologies Analysis Center

ABSTRACT

This technology summary report provides a brief overview of an environmental remediation

technology, including an introduction to its general principles, reported applicability and utilization,

and cited advantages/disadvantages. This report is provided for informational purposes only and is

not intended as a state-of-the-art peer reviewed analysis of this technology. Information used in the

preparation of this report was gathered from periodicals, through Internet searches, and in some

cases, from personal communications with involved parties. No attempt was made to confirm the

veracity of interpretations and/or representations made in any information resource used. In addition,

listing of any technology, corporation, company, person, or facility does not constitute endorsement,

approval, or recommendation by the National Environmental Technology Applications Center

(NETAC).

Horizontal well technology has been incorporated into many current environmental remediation

applications (and associated contaminants), such as in situ bioremediation, air sparging, vacuum

extraction, soil flushing, free product recovery, etc. According to information reviewed, this technology

is most applicable to sites with relatively shallow soil and/or groundwater contamination, and can

potentially enhance remediation efforts at sites low hydraulic conductivities.

Types of horizontal wells include both trenched and directionally drilled, with trenched wells involving

simultaneous borehole advancement and casing/screen and backfill installation (in a larger diameter

boring) and directionally drilled wells involves a smaller borehole with well installation subsequent to

the completion of drilling activities.

Reported advantages of horizontal wells are related to the fact that their long horizontal screens

contact a larger area of contaminated media, and so may more effectively transmit additives

associated with remedial activities (amendments, air, surfactants, etc.). In addition, the configuration

of these wells is more consistent with natural conditions, since groundwater transmissivity is generally

greater in the horizontal, rather than the vertical direction. This may allow more efficient recovery of

groundwater and/or vapors via horizontal wells. Directionally drilled horizontal wells can be installed

in areas with subsurface obstructions (e.g., vertical wells, utility lines) and can be used beneath

surface obstructions such as buildings, lagoons, wetlands, etc. Disadvantages cited include the

limited depths to which these wells can be installed and the lack of drilling contractors experienced

in horizontal techniques.

This document was prepared for distribution by the Ground-water Remediation Technologies Analysis

Center (GWRTAC). GWRTAC is being operated by NETAC, under a Cooperative Agreement with

the United States Environmental Protection Agency’s (EPA) Technology Innovation Office TIO).

1.0 INTRODUCTION

Horizontal well technology was originally developed for use in petroleum production and underground

utility installation, but recently (since the late 1980’s) has been adapted for environmental

remediation applications. In the environmental remediation industry, horizontal wells provide unique

characteristics and advantages that can improve the effectiveness of established soil and groundwater

cleanup technologies now using traditional vertical well techniques. To date, over 300 horizontal

wells are estimated to have been installed for environmental remediation purposes, with the

number of installations doubling every year since 1994 (15).

The “steering” capability associated with some horizontal well drilling techniques allows installation

in areas containing underground utilities, vertical wells, and other subsurface obstructions. Horizontal

wells can be installed beneath buildings and other surface structures, allowing access for

treatment to areas generally inaccessible to vertical wells.

The orientation of horizontal wells compared with vertical wells may require fewer wells to achieve

similar remediation goals due to the greater surface area associated with the lengthwise screened

area of these wells. Horizontal screens provide greater surface area in contact with contaminated

soil or groundwater, allowing more effective transfer of materials used for remedial treatment (e.g.,

bioremediation amendments, air for air sparging, vacuum for vapor extraction, soil flushing materials,

etc.).

Horizontal wells have been adapted for use in many soil and groundwater remediation applications,

including (1, 2, 4, 9, 14):

• Groundwater removal

• Air sparging

• Free product recovery

• In situ bioremediation/bioenhancement

• Soil vapor extraction

• In situ soil flushing

• In situ radio frequency heating

• Treatment walls

• Hydraulic and pneumatic fracturing

• Leachate containment/collection.

2.0 APPLICABILITY

2.1 CONTAMINANTS

Contaminants to which horizontal wells technology has been, or could be, applied include (5, 9, 12):

• Petroleum products [Light non-aqueous phase liquids (LNAPLs)];

• Chlorinated solvents [Dense non-aqueous phase liquids (DNAPLs)];

• Semivolatile organic compounds, if, for example, thermal enhancements or other similar

methods are used with vapor extraction.

2.2 SITE CONDITIONS

As noted above, many of the remediation methods currently being used/tested for groundwater and

soil cleanup have been adapted for use with horizontal well technology (see below). Aside from the

general advantages of horizontal wells in improving the efficiency of existing methods, these wells

are particularly applicable in the situations where:

• A contaminant plume has linear geometry and contamination covers a large area;

• Remediation needs to be performed in an area of surface obstructions.

By installing higher conductivity materials such as sand as packing in trenched horizontal wells,

preferential flow paths may be created, potentially enhancing remediation at sites with low conductivity

materials with soil and/or groundwater contamination (4). Sand packing is not known to be effective

when used with directionally drilled horizontal wells (17).

Soil and rock types into which horizontal wells can be installed vary with the drilling method used.

Trenched wells cannot be installed into rock without pre-trenching, and basic directional drilling

methods are usually limited to clay, silt, and sand with blow counts less than 20 to 25 per foot.

However, more advanced drilling systems can be used for well installations in other geologic materials,

including bedrock in some cases (1, 4, 12). Horizontal wells have been installed to depths as great

as 235 feet, but are most are installed at depths below 50 feet below ground surface (BGS)(3).

2.3 REMEDIATION TECHNIQUES ADAPTED TO INCORPORATE HORIZONTAL WELLS

2.3.1 Groundwater Extraction

Extraction of groundwater with horizontal wells is similar to extraction with vertical wells, with a

slotted screen intercepting the contaminated zone. Recovery efficiency may be increased relative

to vertical wells due to the ability of a single horizontal well to contact a larger horizontal area, and

because horizontal aquifer transmissivity in generally greater then vertical transmissivity (2, 4).

2.3.2 Enhanced Bioremediation of Soils, Sediments, and Groundwater

In this technique, an upper horizontal well is used to inject air (sparging), nutrients, and/or methane

into a contaminated aquifer. These actions stimulate microbial growth and so increase the rate of

contaminant biodegradation. The increased surface area provided by horizontal wells allows more

efficient delivery and distribution of amendments to the aquifer, and so increased stimulation of

microorganisms, as compared to vertical wells.

Additional benefit can be obtained from the installation of a second horizontal well when remediating

volatile chemicals. The second parallel well can be installed in the vadose zone below the injection

well and above the plume to extract contaminated soil gas vapors. This increases the efficiency of

bioremediation by removing high-concentration and easily stripped vapors, decreasing the quantity

of contaminant(s) left to be degraded by microorganisms. Advantages of horizontal wells for vapor

stripping, as for amendment delivery, are related to the greater surface area in contact with the zone

of contamination provided by the horizontal configuration. This increased surface area being treated

also reduces clogging/plugging of the aquifer (1, 2, 9).

2.3.3 Soil Vapor Extraction

Soil vapor extraction using horizontal wells utilizes the same basic principles as vertical wells,

pulling volatilized chemicals from soils through the well screens. As noted for groundwater extraction,

horizontal wells may be more efficient than vertical wells for soil vapor extraction due to the larger

amount of screened area in contact with the contaminated soil zone. Minimal disturbance to soil

during horizontal drilling may also minimize “short-circuiting” of extracted air to the atmosphere. An

additional advantage is that the same horizontal well can be used to extract vapors and transport

them to the surface, eliminating the need for a separate vapor conveyance system (1, 8, 10, 12).

2.3.4 Air Sparging and Air Sparging/Soil Vapor Extraction

Air sparging, a technology that involves the injection of air below the water table to enhance

bioremediation and volatilize contaminants in soil and groundwater, can be enhanced using horizontal

wells. Air sparging can be used alone or in conjunction with soil vapor extraction to remove dissolved

and adsorbed contaminants from the saturated zone and soil vapor contaminants from the vadose

zone. These methods can be used to address contamination by light hydrocarbons and chlorinated

solvents, including volatile organic compounds (VOCs) and semivolatile organic compounds (SVOCs).

Air sparging/soil vapor extraction using horizontal wells involves two parallel wells, one below the

water table to inject air and one above the water table to extract vapors. The application of horizontal

wells to this technology combination can provide additional improvements to the traditional application

of these techniques. Due to their linear configuration and increased surface area, horizontal wells

more effectively distribute air through and extract vapors from, the contaminated area. In addition,

the effective removal of contaminants by horizontal wells can be combined with hot air sparging or

steam injection to remediate even semivolatile contaminants from soil and/or groundwater using

this combination of techniques (1, 8, 10, 12).

2.3.5 In Situ Soil Flushing

In situ soil flushing involves the extraction and aboveground treatment of groundwater via a removal

well located in the contamination zone and reinjection of the treated water through an injection well

located above the contamination zone. This “recycled” water flushes additional contaminants

downward for subsequent removal/treatment. The use of a horizontal extraction well for this process

takes advantage of the geometry of these wells, which allows contact with a larger area of

contaminated soil, resulting in more effective flushing of contaminants (4, 7).

2.3.6 Free Product Recovery

Free product recovery of LNAPLs and DNAPLs using horizontal wells can incorporate all of the

general advantages associated with these wells. In addition, the ability to pump at lower rates, with

lower resulting decreases in hydraulic head, allows greater recovery of free product while minimizing

water and/or air removed concurrently. However, horizontal wells may not be applicable to LNAPL

recovery in areas with significant water table fluctuation, seasonal and/or induced, due to the minimal

vertical zone of influence of these wells. The ability to install horizontal wells at specific elevations

makes them uniquely applicable to the recovery of DNAPLs that have pooled at the top of aquitards.

Precise vertical positioning allows these wells to be placed just on top of the confining layer to

extract ponded DNAPLs, while reducing the possibility of puncturing the confining layer and potentially

contaminating underlying aquifers (2, 4).

2.4 OTHER APPLICABLE TECHNIQUES

Additional remediation scenarios to which the advantages of horizontal wells may be applied include

(4):

• Cutoff/Treatment Walls;

• Leachate Containment/Recovery.

3.0 METHODOLOGY

The drilling of a horizontal well begins vertically or directionally at the ground surface and then

proceeds horizontally to a depth and length depending on desired installation parameters. Careful

monitoring and steering of drilling direction/progress is required with horizontal installations, and

this is accomplished using various types of downhole sensing equipment (electronic transmitters/

receivers, wirelines). Two general types of horizontal wells have been applied to remediation activities,

trenched and directionally-drilled. The drilling of trenched horizontal wells involves the excavation of

a relatively large diameter borehole, with simultaneous installation of well materials and backfill.

Directional drilling of a horizontal well produces a smaller diameter borehole and is more similar to

vertical well installation in that well materials are installed following the completion of drilling activities.

Methodologies associated with these two types of horizontal wells are discussed in more detail

below.

3.1 TRENCHED HORIZONTAL WELLS

Drilling of a trenched horizontal well involves initial vertical advancement of a 14-inch wide “trench”

which changes at the appropriate depth to horizontal advancement. The “one-step” trenched well

installation involves concurrent trench advancement with installation of vertical riser, horizontal well

screen, and backfilling of the annulus. Backfill can be either excavated cuttings, high permeability

sand and gravel media, or possibly other types of media for specific remediation applications. Current

maximum depths reached by trenched horizontal wells are approximately 30 feet, but benching has

allowed drilling depths of approximately 50 feet. Parallel installation of several trenched horizontal

wells packed with sand and gravel can form a high conductivity “wall” that can provide containment/

capture and high yields of contaminated groundwater for subsequent treatment (4, 7).

3.2 DIRECTIONALLY DRILLED HORIZONTAL WELLS

Installation of this type of horizontal well begins directionally (at some angle) and then changes to

horizontal at an appropriate depth. Boring progress is precisely monitored and modified (“steered”)

in three dimensions, allowing the well boring to be steered around subsurface obstructions such as

utility lines, existing vertical monitoring wells, etc. A relatively small volume of drill cuttings is produced

using directionally drilling, resulting in a lower potential for subsidence, since less native material is

displaced during drilling.

Directionally drilled wells are generally installed at depths less than 40 to 50 feet below ground

surface (BGS), but installation at depths over 200 feet have been reported. Tracking accuracy

generally decreases with increasing depth of installation, and is also related to site hydrogeologic

conditions. Total linear lengths of horizontal wells are often 3 to 4 times the vertical depths reached

(for example, a well installed at 50 feet BGS may require a total of 150 to 200 feet of riser and screen

material).

Directionally drilled horizontal wells can be completed as blind holes (single-end completion) or

surface-to-surface holes (continuous or double-end completion). Single-end holes involve one drill

opening, with drilling and well installation taking place through this single opening. This type of well

is usually used to reach a contaminated zone beneath a building or other obstruction. Borehole

collapse may be more likely in single-ended drilling since the hole is left unprotected between

drilling and reaming and between reaming and casing installation. An additional complication

associated with single-ended completion involves the precise steering of reaming tools required to

match the original borehole path. Double-end holes, which have entrance and exit “pits,” may be

easier to install since reaming tools and well casing can be pulled backward from the opposite

opening, and the hole does not have to be left open (1, 2, 9).

A recently developed method for installing directionally drilled horizontal wells addresses several

common problems and provides significant cost savings (17). The new installation method involves

a degradable drilling fluid and a carrier casing through which the well screen is pulled into the

borehole. The carrier casing protects the well screen from tensile stress (pulling force), damage

from sediments, and clogging from sediments and drilling fluid. In addition, the carrier casing

prevents sediments from flowing into the well screen during installation. The casing is also effective

carries the fluid used to degrade the drilling fluid, and essentially eliminates the need for postinstallation

methods for removing drilling fluid from the well (17).

3.3 WELL MATERIALS

Materials used for horizontal wells are essentially the same as those used for vertical environmental

wells. Factors to consider in the choice of well screen and casing materials to be used with horizontal

wells include axial strength, tensile strength, and flexibility. Choices of these materials identified in

sources consulted include:

• Fiber reinforced plastic (FRP);

• Fiberglass reinforced epoxy (FRE);

• High density polyethylene (HDPE);

• High temperature polyethylene (HTPE);

• Polyvinyl chloride (PVC);

• Stainless steel;

• Porous polyethylene well screen.

Screen packing materials identified for use with horizontal wells include:

• Natural pack;

• Pre-packed screen;

• Sand and/or gravel;

• Geotextile (filter fabric) (1, 2, 4).

4.1 GENERAL

Limited information was found concerning specific results associated with the use of horizontal wells

to address environmental contamination. The following is a summary of general results from the

application of horizontal well technology for air sparging/vacuum extraction at the Savannah River

Site, in South Carolina (2):

• A 5-fold increase in contaminant removal rate was reported as compared to the use of

vertical wells;

• 16,000 pounds of chlorinated solvents were removed over 20-week period, which was

estimated to equal the results of pump-and-treat methods using 11 vertical wells at an

extraction rate of 500 gallons per minute each;

• A 40% overall cost savings was predicted when compared to use of pump-and-treat methods.

The following is a summary of results of a 1993 market survey concerning horizontal wells for

environmental purposes (2):

• Over 100 horizontal wells installed in the U.S. for environmental remediation since 1987;

• 25% used for groundwater extraction, 25% for soil vapor extraction, and 50% for other

purposes (e.g., air injection, bioventing, petroleum recovery);

• 80% of horizontal wells installed at depths of 25 feet or less;

• Rate of installation of horizontal wells has increased rapidly since this survey due to increased

recognition of applications/benefits and improvements in technology.

4.2 COST INFORMATION

The costs of horizontal well installation varies greatly depending on many site-specific factors, with

estimates from $5,000 to $850,000 per well. Price per foot estimates range from $25 to $85 and per

day from $1,500 to $15,000 (3).

5.0 TECHNOLOGY ADVANTAGES

Advantages of horizontal wells include:

• Treatment rate: Horizontal well screens contact a larger surface area of contaminated

media thereby enhancing remediation of a greater volume of contaminated media per well.

• Cost-effectiveness: Even though horizontal well construction is more expensive per foot

installed than vertical wells, fewer wells may be necessary, therefore, a horizontal well system

may be less expensive than a vertical well system.

• Effectiveness: A horizontal well configuration allows better access to/contact with linear

plumes (“laterally extensive and vertically restricted”).

• Confidence: Minimizes “dead zones” that may occur between vertical wells.

• Integration: Installation can be completed with minimal disturbance to surface operations.

A single collection and/or delivery system can be used to avoid disruptions to surface activities.

• Obstacle avoidance: Wells can be installed, in some instances, under buildings and other

obstructions, under ponds, wetlands, lagoons, landfills, around utility lines, etc..

• Incorporation: The technology can be adapted to many in situ remediation techniques.

• Efficiency: Since horizontal transmissivity generally exceeds vertical transmissivity in

aquifers, horizontal wells can deliver and recover gases/fluids and groundwater more efficiently

than a vertically installed well.

• Productivity: Precise installation with respect to elevation and location allows efficient

recovery of DNAPL pooled on aquitard (with less chance of puncturing confining layer) (1, 2,

4, 7, 9, 12, 17).

6.0 TECHNOLOGY LIMITATIONS

6.1 TRENCHED HORIZONTAL WELLS

Limitations of trenched horizontal wells include:

• Inability to be installed beneath buildings due to potential instability resulting from undercutting;

• Installation lengths may be limited by underground utility lines since precise steering around

such obstacles is not possible;

• Well installation cannot proceed in hard rock cannot without pre-trenching (4, 7).

6.2 TRENCHED AND DIRECTIONALLY DRILLED HORIZONTAL WELLS

General limitations of horizontal wells:

• Not applicable for LNAPL recovery in areas with large water table fluctuations;

• Well installation depths can be limited;

• Vertical capture zone is limited by the vertical hydraulic conductivity, which is usually

significantly lower than horizontal conductivity (1, 4, 6, 17).

7.0 REFERENCES CITED

1. Directed Technologies Drilling, Inc., Horizontal Directional Drilling Services for Environmental

remediation, Company Information, available at http://www.accessone.com/~directech/

index.html (16 May 1996).

2. Hazardous Waste Remedial Actions Program (HAZWRAP), 1995, “In Situ Bioremediation

Using Horizontal Wells,” Innovative Technology Summary Report, prepared for U.S.

Department of Energy, April, available at http://www.gnet.org/gnet/tech/reports/sbu.htm (1

June 1996).

3. Horizontal Well and Environmental Consultants, LLC., Frequently Asked Questions, Company

information, available at http://www.horizontalwell.com/faq.html (19 June 1996).

4. Horizontal Technologies, Inc., Providing Innovative Solutions to Subsurface Environmental

Challenges, Company Information, available at http://www.horizontal.com/ (16 May 1996).

5. Lubrecht, Michael, 1996, “How to Choose a Horizontal Drilling Contractor,” Soil and

Groundwater Cleanup Magazine, April, available at http://www.gvi.net/soils/April1996/

choose.html (24 May 1996).

6. Lubrecht, Michael, 1995, “Horizontal Wells Tilt Industrial Site Pollutants: Multiple Challenges

Spawn Innovative Solutions,” Soil and Groundwater Cleanup Magazine, October, available

at http://www.gvi.net/soils/Oct.1995/wells.html (16 May 1996).

7. Mayfield, Colin, I, Other Remediation Technologies, Course notes for Biology 447,

Environmental Microbiology, University of Waterloo, Department of Biology, available at http:/

/bordeaux.uwaterloo.ca/biol447/groundwater/other_methods.html (22 May 1996).

8. Montenegro, Dr. -Ing. Hector, “Vacuum Induced NAPL Recovery in Horizontal Wells, Hessian

State University of Science and Technology, Department of Biology, Darmstadt, Germany,

available at http://www.th-darmstadt.de/fb/bi/wb/kww/projekte/sanitece.htm (16 May 1996).

9. U.S. Department of Energy, 1994, “Volatile Organic Compounds in Non-Arid Soils Integrated

Demonstration,” DOE/EM-0135P, Chapter 2.0, Directional Drilling, February, available at

http://sc94.ameslab.gov/OTD/tech_summs/VOCNA/VOCNA_chap2.html (22 May 1996).

10. U.S. Department of Energy, 1994, “Volatile Organic Compounds in Non-Arid Soils Integrated

Demonstration,” DOE/EM-0135P, Chapter 3.1, Vapor Extraction/Air Sparging Via Horizontal

Wells, February, available at http://sc94.ameslab.gov/OTD/tech_summs/VOCNA/

VOCNA_chap3.1.html (22 May 1996).

11. U.S. Department of Energy, 1994, “Volatile Organic Compounds in Non-Arid Soils Integrated

Demonstration,” DOE/EM-0135P, Chapter 4.1, In Situ Bioremediation Via Horizontal Wells,

February, available at http://sc94.ameslab.gov/OTD/tech_summs/VOCNA/

VOCNA_chap4.1.html (22 May 1996).

12. U.S. Department of Energy, 1994, “Technology Catalog,” DOE/EM-0138P, Chapter 5.12, In

Situ Air Stripping of VOCs Using Horizontal Wells, February, available at http://

sc94.ameslab.gov/OTD/tech_summs/Catalog/Tech_Cat_chap5.12.html (16 May 1996).

13. U.S. Department of Energy, 1994, “Technology Catalog,” DOE/EM-0138P, Chapter 5.14,

Methane Enhanced Bioremediation for the Destruction of Trichloroethylene Using Horizontal

Wells, February, available at http://sc94.ameslab.gov/OTD/tech_summs/Catalog/

Tech_Cat_chap5.14.html (16 May 1996).

14. Wilson, David D., “So you Like Horizontal Wells, Now What?,” May, available at http://

www.horizontalwell.com/article10.html (19 June 1996).

15. Wilson, David D., “So you Like Horizontal Wells, Now What?,” May, available at http://

www.horizontalwell.com/article10.html (19 June 1996).

16. Wilson, David D., 1996, personal communication, June 28.

17. Wilson, David D., 1994, “Horizontal Environmental Wells,” September, available at http://

www.horizontalwell.com/article9.html (19 June 1996).

8.0 OTHER REFERENCES

8.1 WESTINGHOUSE SAVANNAH RIVER COMPANY

Hazen, T.C., B.B. Looney, M. Enzien, M.M. Franck, C.B. Fliermans, and C.A. Eddy, “In Situ

Bioremediation Via Horizontal Wells,” Preprint Extended Abstract, Presented at the I&EC Special

Symposium, American Chemical Society, Atlanta, GA, September 27-29, 1993.

In Situ Air Sparging of VOCs Using Horizontal Wells Project description: http://www.nttc.edu/Catalog/

Tech_Cat_chap5_12.html

In Situ Bioremediation Using Horizontal wells Summary report: http://www.em.doe.gov/plumesfa/

intech/isbuhw/

In Situ Bioremediation Via Horizontal Wells Project summary: http://sc94.ameslab.gov/OTD/

tech_summs/VOCNA/VOCNA_chap4.1.html

Kaback, D.S., B.B. Looney, J.C. Corey, and L.M. Wright III, 1989, Well Completion Report on Installation

of Horizontal Wells for In Situ Remediation Tests, WSRC-RP-89-784, Westinghouse Savannah River

Company, Aiken, SC.

Looney, B.B., et al., 1991, Full Scale Field Test of the In Situ Air Stripping Process at the Savannah

River Integrated Demonstration Site, WSRC-RD-91-22, Westinghouse Savannah River Company,

Aiken, SC.

Methane Enhanced Bioremediation for the Destruction of Trichloroethylene Using Horizontal Wells

Project profile: http://www.nttc.edu.Catalog/Tech_Cat_chap5_14.html

Schroeder, J.D., et al., 1992, In Situ Air Stripping: Cost Effectiveness of a Remediation Technology

Field Tested at the Savannah River Integrated Demonstration Site, LA-UR-92-1927, Los Alamos

National Laboratory, NM.

Vacuum Extraction/Air Sparging Via Horizontal Wells Project description: http://www.nttc.edu/VOCNA/

VOCNA_chap3.1.html

Wilson, D.D. And D.S. Kaback, 1993, Industry Survey for Horizontal Wells, WSRC-TR-93-51, WSRC

Information Services, Aiken, SC.

WSRC, 1993, Summary Report of the Drilling Technologies Tested at the Integrated Demonstration

Site, WSRC-TR-93-565, Westinghouse Savannah River Company, Aiken, SC.

8.2 U.S. DEPARTMENT OF ENERGY

Directional Drilling Overview http://sc94.ameslab.gov/OTD/tech_summs/VOCNA/VOCNA_chap2.html

Directional Drilling Technologies http:///sc94.ameslab.gov/OTD/tech_summs/VOCNA/

VOCNA_chap2.1.html