Here is a step by step guide on how to process a failed inspection audit.
Step 1:
Go to the Service Appointment and scroll down to the Failed Inspection section to find the inspector’s comments. These comments should be copied and pasted from the portal or email. The Inspections Department should also be taking a screenshot and uploading it to the Service Appointment under the Related tab.
Step 2:
Determine whether the fail is something the installers or field support could have prevented (for example, if they missed a sticker shown on the plans).
You can verify this by reviewing the installation and service ticket photos.
Step 3:
Once you determine where the fail lies, go into Project Assistant (PA) and claim the job. This step is found under the Installation section.
Step 4:
In the PA step, fill out the Field Audit section with:
Your name
Completed date
Result (should always be “Fail”)
Details describing your findings
Step 4.2:
Scroll down to the Inspection section and adjust the Fail Reason, if it’s not an installation error.
(Refer to the guide below that explains what each Inspection Fail Reason means and when to use it.)
Step 4.3:
If it is an installation fail, fill out the Inspection Fail Subtype field with all applicable reasons (including Field Support if we missed something).
Step 5:
After Step 4 is complete, move to the next page. If the inspector is incorrect about something, you can edit the existing Service Appointment or open a new CO as needed.
Step 6 (Editing Existing SA):
Adjust the Work Type to the appropriate category (e.g., Roof Wire Management, Labels, etc.).
Update the Description using the Inspection Fail Appointment template or the regular SA template.
The description should be clear and concise, explaining exactly what needs to be done to address the failed inspection.
Step 6.2 (Creating a CO):
If a new CO is required:
Check the “Open CO” box next to the “Edit Existing SA” button.
When you hit Next, it will take you to a screen to fill out the CO details (same as opening a regular CO).
Make sure to copy and paste the inspector’s comments and include your notes on what needs to happen to resolve the failed inspection.
Step 7:
Leave your Project Note, complete the step, and you’re done!
Here is a walkthrough video
Inspection Fail Reasons guide
AHJ Cancellation - We won't use this one
AHJ roll over - We won't use this one
Compliance - AHJ New Requirement -This one we should use if we either need a response letter or plans updated or need to contact the inspector to clarify the deliverables.
Compliance - Design Change Initiated Incorrectly -Should use if there was a CO for a change at site and they never updated the plans
Installation Error - Code Issue - This will be our Main one that we work with.
Installation Error - Design Change Not Called In -Use if they never called the change in.
Homeowner No Access - We won't use this one
Inspection Department - AHJ New Requirement -Should use if we notice that the inspection section in AHJ tab is out of date.
Inspection Department - AHJ Scheduling Error - We won't use this one
Inspection Department - Audit Error -Should only use if the inspection team didn't upload a photo showing the failed inspection has been addressed.
Inspection Department - Audit Incorrect Documentation - We won't use this one
Inspection Department - Customer Scheduling Error - We won't use this one
Inspection Department - Paper Drop Error - We won't use this one
Inspection Department - Solar App Incorrect - We won't use this one
Installation Error - Scheduling - We won't use this one
ION Tech - Missing/Incorrect Paperwork - We won't use this one
ION Tech - No Show - We won't use this one
ION Tech - Site Not Prepared - We won't use this one
ION Tech - Specialty Tools - We won't use this one
Design Error - Pre-Existing Condition - Use this one if there was code violations that design never addressed that was clear in the site survey photos.
SpS - Code Violation - Should use if it was a error with our contractors or SPS work
SpS - Scheduling Issue - Should use if it was a error with our contractors or SPS work
SpS - Work Not Completed - Should use if it was a error with our contractors or SPS work
Weather - We won't use this one