Additive Manufacturing Techniques

Additive Manufacturing Techniques

Materials are added together to create a product or component

Terms such as 3D printing, rapid prototpying, and layer-based manufacturing all refer to essentially the same process: the laying down of material in layers to create a 3D form.

Different techniques, and the materials that can be used with each have distinct advantages and disadvantages. 

Rapid prototyping processes typically follow a 3-step workflow.

Prusa Slic3r software, showing a preview of the printed form (yellow) as well as the infill (red)

Paper-based rapid prototyping (PRP)

In this process, layers of paper are cut and then glued together to create a three dimensional shape. This process is cost effective and useful in producing presentation models for prototyping. Another advantage is that it is more environmentally friendly than other plastics-based rapid prototyping methods. 

Mobile phone body prototypes produced using PRP techniques

Learn more about this technique in Making It, by the author and  Chris Lefteri 

Laminated Object Manufacturing (LOM)

LOM is similar to PRP, in that it uses thin layers of polymer which are cut and layered together. This process is used to create scale and presentation models which can be used to gather user/client feedback on form. 

A motor transmission model made using LOM. These types of models can also be used for sand casting.

Stereolithography (SLA)

In this process an object is created by selectively curing a thin layer of liquid resin with a laser. A laser heats selected areas of the resin, turning it into a solid. The process continues until the piece is completed.

Learn more about this technique in Making It, by the author and  Chris Lefteri 

Fused Deposit Manufacturing (FDM)

The most accessible type of 3D printing technology, FDM involves the laying down of thin layers of material, usually a type of plastic. The  filament is heated in a nozzle and then "drawn" on layer by layer.