Laser Engraving & Cutting
Laser Engraving & Cutting Research
For class projects, there are a number of concerns to account for for safety reasons and for quality assurance.
Below you will find:
- General Information about Lasers
- Types of Lasers
- Classification of Lasers
- Laserable Materials
- Cutting vs Engraving
LASER - An Acronym
The word laser is actually an acronym. It stands for Light Amplification by Stimulated Emission of Radiation. The light emitted by a laser is non-ionizing electromagnetic radiation that is either ultraviolet, visible, or infrared light.
LASER Light vs Ordinary Light
Ordinary Light
- Polychromatic
- Non-directional
- Non-coherent
Laser Light
- Monochromatic
- Highly Directional
- Coherent (in-phase)
Types of Lasers
There are many different types of lasers on the market these days, but they all fall within one of these four categories:
- Solid State Lasers
- Gas Lasers
- Semiconductor (Diode) Lasers
- Liquid (Dye) Lasers
Solid State Lasers are used for industrial, medical, and military operations. Gas lasers are often employed in educational, industrial, and medical operations. Semiconductor (Diode) Lasers are the most common lasers today, as they are employed for laser pointers, optical drives (CD's. DVD's, Blu-Ray), laser printers, telecommunications, and the like. Furthermore, many medical lasers are Liquid (Dye) Lasers.
The lasers utilized in most schools are CO2 lasers, therefore, the focus of this page will be on CO2 lasers, a type of gas laser.
How Lasers Work
Laser Classification
Class 1 (Exempt from any controls)
- Incapable of producing damaging radiation levels
- Class 3b or 4 laser enclosed in cabinetry that does not allow radiation to be emitted
Class 2 (Low power)
- Visible light
- Eye protection is aversion response (blinking of the eye)
- Identified by a caution sign
Class 3 (Medium power)
- Subclasses 3a and 3b
- Hazardous under direct and specular reflection viewing
- Caution sign by used for 3a (low radiance) lasers
- Class 3a (high radiance) and 3b require danger sign and safety goggles
- Medical surveillance is suggested for 3b
Class 4 (High power)
- Hazardous to eye and skin from direct viewing and specular and diffuse reflection.
- Fire hazard
- May produce laser generated air contaminants
- May produce hazardous plasma radiation
- Standard Operating Procedure (SOP) is necessary
- Danger sign must be posted
- Medical surveillance is recommended
Uses of Laser Engraving & Cutting Machines
CO2 lasers can be used for many different cutting and engraving operations. They can engrave or etch into the surface of more materials than they can cut.
Engravable Materials
Brick, stone, ceramic, cardboard, paper, cork, fabric, metal, glass, plastics, wood, organic materials (like pumpkins for Halloween), etc.
Cuttable Materials
Cardboard, paper, fabric, leather, plastics, wood, cork, rubber, Corian, etc.
Also, there are materials that should not be lasered. Engraving materials such as PVC (or anything containing vinyl), ABS, HDPE (milk bottle plastic), Styrofoam, epoxy, fiberglass, coated carbon fiber, or Kevlar will result in fire, toxic fumes, and/or corrosive fumes.
How To Know If A Material Can Be Safely Lasered
The simple way would be to buy materials to be engraved or cut from a company that deals with laserable products. Many of these companies also deal with materials that can be engraved with other types of machines, so be sure what you plan to buy is marked as being laserable. Another course of actions would be to look at Safety Data Sheets (SDS) for a given material. Also, general research online should help you find out if a material would be safe to laser. One thing worth noting, though, is just because someone out there may be laser engraving or cutting a material, that does not necessarily mean it is safe. Do your homework so you do not put yourself, others, or your machine at risk.
Cutting vs Engraving
You have to know how to set up your file and what type of file format to use so you can end up with the result you desire. Not being clear on how to set up for a cut versus engraving can be very frustrating.
**Please note: At Admiral Byrd, we are running an Epilog Helix machine, so the information below will be specific to Epilog machines, however most machines operate similarly.
Cutting
File Format: Vector - SVG (or Optimized SVG in Inkscape)
Programs to Run Laser: CorelDraw, Adobe Illustrator, Microsoft Publisher
Line Width: 0.001-0.004 inches (hairline)
Color Mode: RGB
Considerations: cutting lines that are too close can result in fire, sealed wood is less likely to be affected by smoke and resin, use a wet cloth to remove smoke and resin residue, Epilog has the option to run different color lines at different power and speed levels (so you can vector cut and vector engrave all in the same file)
Engraving
File Format: Vector or Raster - SVG, PNG, JPG, DXF
Programs to Run Laser: Any program that you can print from if no vectors (cuts) are involved
Line Width: 0.005+ inches @ 400+ DPI; 0.007+ inches at 300 DPI
Color Mode: RGB
Considerations: Epilog will engrave grayscale images... the darker the color, the deeper the deign is engraved. Black will engrave uniformly. Full color does not engrave well. A low quality image will result in a low quality engraving.