Concrete is a mixture of sand, gravel, crushed rock, or other aggregates held together in a rocklike mass with a paste of cement and water. Sometimes one or more admixtures are added to change certain characteristics of the concrete such as its workability, durability, and time of hardening.
Reinforced concrete is a combination of concrete and steel wherein the steel reinforcement provides the tensile strength lacking in the concrete. Steel reinforcing is also capable of resisting compression forces and is used in columns as well as in other situations.
Reinforced concrete may be the most important material available for construction. It is used in one form or another for almost all structures, great or small—buildings, bridges, pavements, dams, retaining walls, tunnels, drainage and irrigation facilities, tanks, and so on.
The tremendous success of this universal construction material can be understood quite easily if its numerous advantages are considered. These include the following:
1. It has considerable compressive strength per unit cost compared with most other materials.
2. Reinforced concrete has great resistance to the actions of fire and water and, in fact, is the best structural material available for situations where water is present. During fires of average intensity, members with a satisfactory cover of concrete over the reinforcing bars suffer only surface damage without failure.
3. Reinforced concrete structures are very rigid.
4. It is a low-maintenance material.
5. As compared with other materials, it has a very long service life. Under proper conditions, reinforced concrete structures can be used indefinitely without reduction of their load-carrying abilities. This can be explained by the fact that the strength of concrete does not decrease with time but actually increases over a very long period, measured in years, because of the lengthy process of the solidification of the cement paste.
6. It is usually the only economical material available for footings, floor slabs, basement walls, piers, and similar applications.
7. A special feature of concrete is its ability to be cast into an extraordinary variety of shapes from simple slabs, beams, and columns to great arches and shells.
8. In most areas, concrete takes advantage of inexpensive local materials (sand, gravel, and water) and requires relatively small amounts of cement and reinforcing steel, which may have to be shipped from other parts of the country.
9. A lower grade of skilled labor is required for erection as compared with other materials such as structural steel.
To use concrete successfully, the designer must be completely familiar with its weak points as well as its strong ones. Among its disadvantages are the following:
1. Concrete has a very low tensile strength, requiring the use of tensile reinforcing.
2. Forms are required to hold the concrete in place until it hardens sufficiently. In addition, falsework or shoring may be necessary to keep the forms in place for roofs, walls, floors, and similar structures until the concrete members gain sufficient strength to support themselves. Formwork is very expensive. In the United States, its costs run from one-third to two-thirds of the total cost of a reinforced concrete structure, with average values of about 50%. It should be obvious that when efforts are made to improve the economy of reinforced concrete structures, the major emphasis is on reducing formwork costs.
3. The low strength per unit of weight of concrete leads to heavy members. This becomes an increasingly important matter for long-span structures, where concrete’s large dead weight has a great effect on bending moments. Lightweight aggregates can be used to reduce concrete weight, but the cost of the concrete is increased.
4. Similarly, the low strength per unit of volume of concrete means members will be relatively large, an important consideration for tall buildings and long-span structures.
5. The properties of concrete vary widely because of variations in its proportioning and mixing. Furthermore, the placing and curing of concrete is not as carefully controlled as is the production of other materials, such as structural steel and laminated wood.
A thorough knowledge of the properties of concrete is necessary for the student before he or she begins to design reinforced concrete structures. An introduction to several of these properties is presented in this section.
The compressive strength of concrete, fc' , is determined by testing to failure 28-day-old 6-in. diameter by 12-in. concrete cylinders at a specified rate of loading (4-in. diameter by 8-in. cylinders were first permitted in the 2008 code in lieu of the larger cylinders). For the 28-day period, the cylinders are usually kept under water or in a room with constant temperature and 100% humidity.
Concrete has no clear-cut modulus of elasticity. Its value varies with different concrete strengths, concrete age, type of loading, and the characteristics and proportions of the cement and aggregates
As a concrete cylinder is subjected to compressive loads, it not only shortens in length but also expands laterally. The ratio of this lateral expansion to the longitudinal shortening is referred to as Poisson’s ratio.
After the concrete has been cured and begins to dry, the extra mixing water that was used begins to work its way out of the concrete to the surface, where it evaporates. As a result, the concrete shrinks and cracks. The resulting cracks may reduce the shear strength of the members and be detrimental to the appearance of the structure. In addition, the cracks may permit the reinforcing to be exposed to the atmosphere or chemicals, such as deicers, thereby increasing the possibility of corrosion. Shrinkage continues for many years, but under ordinary conditions probably about 90% of it occurs during the first year. The amount of moisture that is lost varies with the distance from the surface. Furthermore, the larger the surface area of a member in proportion to its volume, the larger the rate of shrinkage; that is, members with small cross sections shrink more proportionately than do those with large cross sections.
Under sustained compressive loads, concrete will continue to deform for long periods of time. After the initial deformation occurs, the additional deformation is called creep, or plastic flow. If a compressive load is applied to a concrete member, an immediate or instantaneous elastic shortening occurs. If the load is left in place for a long time, the member will continue to shorten over a period of several years, and the final deformation will usually be two to three times the initial deformation
The tensile strength of concrete varies from about 8% to 15% of its compressive strength. A major reason for this small strength is the fact that concrete is filled with fine cracks. The cracks have little effect when concrete is subjected to compression loads because the loads cause the cracks to close and permit compression transfer.
It is extremely difficult in laboratory testing to obtain pure shear failures unaffected by other stresses. As a result, the tests of concrete shearing strengths through the years have yielded values all the way from one-third to four-fifths of the ultimate compressive strengths.
The reinforcing used for concrete structures may be in the form of bars or welded wire fabric. Reinforcing bars are referred to as plain or deformed. The deformed bars, which have ribbed projections rolled onto their surfaces (patterns differing with different manufacturers) to provide better bonding between the concrete and the steel, are used for almost all applications. Instead of rolled-on deformations, deformed wire has indentations pressed into it. Plain bars are not used very often except for wrapping around longitudinal bars, primarily in columns.
There are several types of reinforcing bars, designated by the ASTM, which are listed as shown. These steels are available in different grades as Grade 50, Grade 60, and so on, where Grade 50 means the steel has a specified yield point of 50,000 psi, Grade 60 means 60,000 psi, and so on.
The first module tackled the introduction about reinforced concrete, wherein its properties as well as the advantages and disadvantages were discussed during our first meeting. After attending our first meeting with Engr. Chavez, I have learned that the compatibility of concrete and steel suited best for reinforced concrete structures. This is because the shortcomings of concrete can be compensated by the properties of steel, and vice versa. In addition, our instructor gave us reference materials and design codes that we will be using throughout the entire course. Also, she gave a coursework to attest if we've listened and attended the synchronous meeting actively. After taking the coursework, I have realized that reinforced concrete design is not an exact science for which answers can be confidently calculated. Perhaps, analysis of structures is based on partly true assumptions; the strengths of materials used vary widely; structures are not built to the exact dimensions shown on the plans; and maximum loadings can only be approximated.