You and your friends have worked hard to deliver light and sound to the Sun God Festival. So have the other students!
Breaking NEWS: all registered islands (MAE 3 teams) will participate in the Sun God Festival Competition from 11:30 am to 2:30 pm on June 8th, 2022!
Design Challenge:
Teams will use Fusion 360 to design equipment delivery robots to deliver orbs of light and speakers to different locations around campus bring the Sun God Festival back to UCSD. The speakers and lights have been stored on different floors of Geisel which each team will have to retrieve and deliver light to all the colleges and speakers to the Sun God stage. Students will utilize the unique but limited MAE3 hardware kits and their creativity to fabricate an original robot that will score some or all of the points on the field. Competition constraints and scoring may be found down below.
Risk reduction prototype:
Each team must perform a risk reduction by testing a portion of a proposed design (due Week 6). The Risk Reduction Prototype may take use of materials that aren't contest-legal, but the majority of the materials used must be from the contest-legal kit. The Risk Reduction Prototype should be designed to test an important uncertainty in the concept development stage of your full-scale design. Motivated by this, it should at least contain a mechanism that shows conversion of potential energy to kinetic energy. It is not expected to be a “full” prototype, but if the risk reduction prototype tests more of your concept, then the following weeks will likely be easier. Details on the deliverables from the Risk Reduction are available in Assignment 7. Although every individual can make a RISK REDUCTION prototype, only 1 (for the team) is required. That is, the RISK REDUCTION is a team exercise.
Competition prototype:
Each individual must produce a Final Prototype (due Week 10) based on their harvesting robot design. The prototypes will be looked over during lab section, and by this time the robot should be capable of scoring minimum 1 point from , and beating the TA/Tutor built golem from week 9. Each prototype from a team will be identical, all of the same design, however each individual from a team will be responsible for having their own working robot prototype.
Head to Head Competition:
In the competition, teams will use one of their team's robots (a robot may be switched out for another robot of the same team) to compete in a head to head match to see who will score more points. The winning team will advance into the bracket and will be one step closer to achieving the MAE 3 credit.
This is a one round competition. The rules are as follows:
Game play and scoring:
Each match will consist of 2 teams competing 60 seconds each to score as many points as possible.
The Starting Box and Position
Your robot must start fully on the center panel of your island
Your robot must start in a 10” X 10” X 10” box
Your robot may not start the match touching any object on the contest table.
Points will be counted only at the end of the round and will be a summation of the final position of all orbs sitting on the pillars and any speaker delivered to the two stages along with any object laying on the ground (See scoring)
Your robot may be attached to the playing field
Penalties
You may not purposefully damage the other teams robot or alter the playing field for your advantage or opponents disadvantage
You may not purposefully move or touch any part of your robot or the contest field during the 60 second match. If you do so you will be disqualified from the competition.
Scoring
All point values will be totaled at the end of the competition
Orbs fully on the pillar or speakers on the stages will be counted towards your final score
It is permissible to have the final state of your robot such that it is in contact with an orb or speaker that is fully on the pillar or stage. If this happens, the object will still be counted if and only if it meets the previous requirements for being fully on the pillar/platform.
Summary of point values:
Orbs & Pillars:
White sun orbs = 10 points
Yellow sun orbs = 15 points
Red sun orbs = 20 points
Double lighting pillar = 10 points
Single lighting pillar = 15 points
Speakers:
Sun God Stage = 1.5X point amplifier
Scripps Pier = 2X point amplifier
Point are awarded based on which color orb you place and which pillar you place the orb. The speakers only amplify the points awarded for each pillar/orb combination and the amplifiers are additive so placing multiple speakers add in amplification for a maximum of 5X the score on the playing field.
Competition Structure:
The class winner is determined in an online competition in the familiar bracket format. Competition will occur on finals week Wednesday June 8th 11:30am to 2:30pm.
Tie Breakers:
In the case of a tie, rounds will be added to the match if time allows. If there is not enough time, ties will be decided by the judges.
Materials/Fabrication:
2 types of deliverables (light orb, speaker)
4 orbs (1 at 7", 2 at 11", 1 at 15")
3 Speakers (1 on each level of Geisel following the same dimensions as the orbs)
4 pillars
There are 4 pillars in each corner of the playing field
The two pillars closest to Geisel Library are XXX" tall and are referenced as a "Double Lighting Pillar" as there are two platforms on each pillar (you only need to place an orb on the platform that is on your side of the playing field)
The two pillars on the far corners of the playing field are XXX" tall and are referenced as "Single Lighting Pillar"
2 stages
There are two stages where the amplifiers will be placed, one large platform at the Sun God stage and one smaller platform at Scripps Pier
Deliverables Summary
- Risk Reduction Prototype (Week 6)
- Final Prototype (Week 10)
- CAD for Design (Week 10)
- Team Webpage (Week 10, details posted on Canvas)
- Presentation of Design (Week 10, details posted on Canvas, slides about presentation in "Files" at bottom of page)
- Final Robot Report (Due 6/7 Midnight)
Robot Final Report Guidance
Each student will write a report on their team's work for the Design Competition. The report should be double spaced, in a professional font, and generally look well made.
Grading Guidelines: The individual analysis will be graded on clarity of text and graphical content as well as correctness of analysis. The analysis section will consider the complexity of the analysis. If a relatively simple part of a machine is being analyzed, then a high grade will require more in-depth analysis, such as: consideration of friction and the motor torque-speed curve. The instructor(s) will be looking for a critical assessment of machine performance and a meaningful explanation of experimental results and how they may vary from theoretical expectation.
This report [400 pts] will include:
Description of Component (2 page max): In this section, you will introduce your entire robot's design, what it does, and introduce the component you intend to analyze. It should be clear to a naive reader how your robot works. Assume the reader knows the competition, but has never seen your particular design. [25%].
This explanation should involve:
3D CAD of complete machine with annotations. It should be clear how overall machine works
3D CAD of components with annotations. You should show how details of components work. Include a clear description of the role the analyzed component plays in the larger machine. Include multiple views if it helps.
Photo of your robot
Minimum Set of Functional Requirements of your component
What the component needs to accomplish (not how it was accomplished)
List each FR as a one sentence bullet. Indicate quantitative values where appropriate
Example: "Robot must reach the middle of the table in 10 seconds."
Overview of how well the component functioned. Give numerical values (e.g. speed, points, maximum mass lifted, etc...)
Analysis of Component: Present an analysis on your component. Note that there can not be overlap between team members on the analysis, unless explicitly allowed by the professors. Each team member must analyze something different. If the design cannot be split into enough "components", the MAE3 instructors will work with the team to find an acceptable division. [60%].
This analysis should include:
A problem statement -- what are we going to learn about your machine? The goal must be a maximum or minimum of some kind (for example, “maximum exit velocity of football”, “minimum force required to release the trigger”, etc)
Assumptions -- these must be appropriate for the analysis.
The relevant Free Body Diagram(s). Follow the rules for good FBD’s (include coordinate axes, no internal forces, etc)
The actual analysis -- perform the analysis that is most relevant for assessing the performance of your component. This will take the form of one of the two options below:
Force/Torque analysis: This solution must start from force/moment balance equations obtained from the FBD’s. Using those equations, the work will proceed as needed to answer the problem statement to calculate the maximum performance.
Speed analysis: Calculate the maximum theoretical speed of your component.
Note: For either of the above, you must show a solution which ultimately answers the problem statement.
Perform experiment to measure the actual value computed in part d.
Calculate the realized Factor of Safety of their component (for either force/torque or speed, depending on what you selected above) and interpret the value.
Overall conclusions: make general conclusions about your component and the robot as a whole.
Briefly summarize the results of your analysis
Compare the results of your analysis and experiments and explain any discrepancies
Discuss limitations of the chosen design
Discuss any design changes that you would make if given a second chance and other overall design directions you would have taken if you were to repeat the competition
Reflect on the biggest technical lesson you gained from the project
Conclude general and thoughts ideas for the robot
Design Process Essay (1 page max): Select ONLY ONE area of project management listed below, and explain how this approach was used by you in the design process. This essay is not related to your analysis. Describe what aspects of this design process worked well or didn't work well, and what would you change in future design projects. [15%]
Concept generation and creativity methods: Give an example where you had a conceptual block, conceptual breakthrough, or where you used a solution neutral environment. See lecture on Creativity.
Risk reduction tests: Describe a case where you built a simple proof-of-concept mechanism in order to decide whether to proceed with that approach. The results of the test could have led you to pursue or abandon your approach.
Prioritization and scheduling: Explain why you prioritized certain tasks and how this impacted your overall design process. For example, did you follow your Gantt chart, and did the chart help the design process?
Expanded Rules List
The course instructors reserve the right to make changes to the contest rules if deemed necessary, but we will try to avoid this if possible.
Judges and/or instructors will disqualify any device that appears to be a safety hazard.
A maximum set-up time of 2 minutes will be allowed for each round
Operators may not interact with their machine during a round.
It is allowable to adjust the configuration of the machine between matches; for example, to switch out damaged parts.
Parts built for the Risk Reduction prototype can be used in the final contest prototype only if those parts would normally be legal for the final contest (ie, if you used non-contest materials in your risk reduction, you can’t use your risk reduction parts in your contest prototype).
Machine advertisements and decorations must be of the nature that it does not offend any other students or audience participants (use common sense!).
All rulings of the judges will be final.
Robot Contest Results from Fall, 2020
Complete Contest Pyramid and Results
To Be Updated
Contest Winners
- Undecided -
Most Creative Use of Kit Components/Most Resourceful
- Undecided -
Most Unique Design Feature
- Undecided -
High Quality Presentation Award
- Undecided -
High Quality Animation Awards
- Undecided -
Most Custom Designed and Fabricated Parts
- Undecided -
Most Festive Island
- Undecided -
Most Festive Robot
- Undecided -
Most Environmentally Friendly
- Undecided -