Wiring and cable dressing

Crimping Technique

*Various flavors of crimp terminals and why we use them

• Tab Terminals / Quick Disconnects / Butt Splices

• Molex 2 pin connectors ​http://www.digikey.com/en/product-highlight/m/molex/standard-093-pin-and-socket-connectors

Molex 02-09-1104 (Female Crimp Terminal)
Molex 02-09-2103 (Male Crimp Terminal)
Molex 19-09-1029 (Male Connector Body)
Molex 19-09-2029 (Female Connector Body)
Sources: Mouser Electronics, Digi-Key Electronics
These are designed for currents up to 14 Amperes and wires up to 14 AWG

• Andersen Powerpole PP45 ​http://www.andymark.com/product-p/am-2874.htm

This is what we use for currents up to 45 Amperes and wires larger than 14 AWG.
Note: Talon SRX and Victor SP require this type for a good connection.

Soldering Technique

There are three common soldering scenarios:

• Making a connection between two wires, see: ​splicing wires

• Attaching a leaded (through-hole) part to a printed circuit board, see: ​through hole soldering

• Attaching a surface-mount part to a printed circuit board, see: ​SMT assembly

Electrical Rules and Guidelines

• Motors and 40A Circuits: 12 GA.

• 30A Circuits: 14 GA.

• 20A Circuits: 18 GA.

• Inspection sheet