Arcade Build

Building an Arcade Game Emulator

Near-complete assembly (protective blue plastic still in place).

The goal of this project was to build an arcade box for a computer based games emulator. Many other people have built similar boxes, but this one has an additional feature which I have not seen in other builds: The box is built from "components" and can be disassembled to make it easier to move. It is also built from lighter weight materials than usual - quarter-inch thick plywood instead of high density particle board.The components which make up the arcade box are as follows: - base with casters - middle section (control panel and computer) - top section (with flat screen monitor and lighted marquee)

Nearly completed (with temporary bracing in place). Not yet painted.

The photo to the left shows the build in progress. The build was based on a very basic drawing that was made in advance, but details were added as needed as the build progressed.

The base is essentially a box framework of 2x4's, with the sides, front, and back added as "panels." The panels are 1/4" thick plywood, reinforced with glued on 1"x1" wood strips (which also enable the panels to be screwed to the framework). Casters are mounted on the bottom of the framework, and the panels hang down below the bottom of the frame to help conceal the casters.

As the build progressed, pieces were clamped in place with temporary braces (the "x" in the photo), and following pieces were cut to fit.

To the left is the middle section, painted with primer. The "computer" is a bare motherboard which sits on a piece of plywood screwed to the internal frame. A control panel is mounted on the left side, and below the control panel is a keyboard drawer (and mouse); the keyboard and mouse are used only to set up and manage the computer.

Here is the middle section again after painting with black latex enamel (glossy). The middle section is on the right, and the keyboard drawer (upside down) is on the left. The keyboard drawer is mounted with ordinary drawer slides.

Here is the almost completed unit (minus the control panel box and the marquee). Note the two holes in the upper section for the speakers.

Here is the control panel board build in progress. A 1/2" birch plywood board was cut to fit, with a matching 1/2" clear plastic panel (shown here with blue protective film still on it). The plastic and plywood were attached to each other with carpet tape, and the holes for the controls were drilled with a hole saw in both pieces at the same time, to ensure that the holes lined up perfectly.

Here is another picture of the control panel box - primed and painted to match the bottom section (gray primer, glossy black latex enamel).

Here is the control panel box (before painting) being test-fitted on the arcade box.

The control panel with controls installed. Protective blue plastic film on the control panel and monitor panel were left in place until the unit was installed.

A LED light strip behind the marquee lights it up. The marquee is simply printed on glossy photo paper and sandwiched between two clear plastic panels.

The completed arcade box. When disassembled, the entire unit fits easily into the trunk of a car.

Painting with primer/filler.  Next step is sanding.
Painting with gloss back (after sanding). Next step is more sanding.
Cabinet after painting - minus marquee and controls. Protective plastic still on screen.
Plastic cover added to control panel (note protective blue plastic has not yet been removed). The trick is to make sure all the holes line up!
Control panel added - controls not yet installed.
Control box constructed - next step is to drill holes for joysticks, buttons, etc., followed by painting. On top of the control box is a template for installation of joysticks, buttons, etc.
Close-up of near-complete assembly (protective blue plastic still in place).
Near-complete assembly (protective blue plastic still in place).

While I do not have complete plans for this build, the two documents listed below will be useful to anyone who want to try a similar build.