Router Table (Woodshop)

The router table is a precision shaping and profiling station used for edge treatments, joinery, pattern routing, and detailed woodworking tasks. It combines a powerful Porter‑Cable router motor with an Incra mounting system, adjustable fence, and a large selection of router bits stored in the integrated cabinet.

This page outlines the equipment, safety expectations, setup workflow, and best practices for using the router table responsibly.

1. Overview

The router table supports:

• Edge profiling (round‑over, chamfer, ogee, etc.)

• Rabbets, dados, and grooves

• Pattern and template routing

• Joinery (finger joints, dovetail jigs, etc.)

• Flush trimming and shaping

• Small‑part machining with proper jigs

The router table is a restricted tool — members must complete Woodshop Orientation before use.

2. Equipment Description

Incra Router Table Mount & Plate

• Gold‑colored Incra router plate

• Precision height adjustment

• Rigid mounting for accurate cuts

• Compatible with most standard router bits

• Smooth, flat surface for stable workpiece control

Adjustable Fence

• Fully adjustable fence with micro‑positioning

• Allows precise control of cut depth and bit exposure

• Includes dust‑collection port

• Fence faces can be offset for jointing operations

Router Motor

Porter‑Cable 75182 Variable Speed Production Router Motor

• 120V AC, 15A

• Variable speed: 10,000–21,000 RPM

• Heavy‑duty, double‑insulated motor

• Designed for continuous use and demanding cuts

• Speed selection must match bit diameter and material

Bit Storage

The router table enclosure includes six drawers containing:

• Straight bits

• Flush‑trim bits

• Round‑over and chamfer bits

• Specialty profiles

• Pattern bits

• Joinery bits

Bits vary in size and speed rating — always verify suitability before use.

Speed Reference Chart

A small label from Woodline USA is affixed to the table showing recommended maximum speeds for router bits. Members must follow these guidelines when selecting RPM.

3. Safety Rules

General Safety

• Always wear eye protection and hearing protection.

• Keep hands clear of the bit and fence area.

• Use push blocks, featherboards, or jigs for small parts.

• Never adjust the fence or bit height with the motor running.

• Ensure the bit is fully seated and collet tightened securely.

• Confirm the router speed is appropriate for the bit diameter.

• Do not force the workpiece — maintain steady, controlled feed.

• Keep the table surface clean and free of debris.

Material Safety

Approved materials:

• Wood (softwood, hardwood, plywood, MDF)

• Certain plastics (acrylic, HDPE) with proper bit selection

NOT approved:

• PVC

• Polycarbonate

• Fiberglass

• Metals

• Unknown plastics

If unsure, ask an area captain.

4. Setup & Operation Workflow

1. Select the Bit

• Choose the correct bit for the operation.

• Inspect for chips, cracks, or dull edges.

• Verify recommended speed using the Woodline USA chart.

2. Install the Bit

• Unplug the router motor.

• Insert the bit fully, then pull back slightly (~1/8”).

• Tighten the collet firmly.

3. Set Bit Height

• Use the Incra lift to adjust height precisely.

• Confirm height visually and with test cuts if needed.

4. Adjust the Fence

• Set fence position for desired cut depth.

• Ensure both fence faces are aligned unless intentionally offset.

• Lock fence securely.

5. Prepare the Workpiece

• Ensure edges are straight and stable.

• Use jigs or push blocks for narrow pieces.

• Plan feed direction: right‑to‑left against bit rotation.

6. Make the Cut

• Turn on dust collection.

• Start the router and allow it to reach full speed.

• Feed the workpiece smoothly and consistently.

• Do not pause mid‑cut — maintain continuous motion.

7. Cleanup

• Turn off router and dust collection.

• Vacuum chips from table and cabinet.

• Return bits to proper drawers.

• Leave the area clean for the next member.

5. Common Problems & Troubleshooting

• Burning
  → Reduce RPM, increase feed rate, use sharper bit.

• Tear‑out
  → Use climb‑cutting only for light passes and with caution; improve workpiece support.

• Chatter
  → Slow feed, check bit sharpness, stabilize workpiece.

• Poor cut quality
  → Re‑align fence, adjust height, verify bit condition.

• Bit slippage
  → Tighten collet, ensure bit is properly seated.

6. Respecting Shared Equipment

• Do not leave bits installed after use.

• Report damaged bits or worn collets.

• Keep drawers organized.

• Clean the table thoroughly after each session.

• Treat the router table as a precision instrument — misuse can cause expensive damage.

7. Need Help?

Ask in Slack → #woodshop or contact the Woodshop Area Captain for assistance, training, or troubleshooting.