Food packaging is a packaging system specifically designed for food and represents one of the most important aspects among the processes involved in the food industry, as it provides protection from chemical, biological and physical alterations.
The main goal of food packaging is to provide a practical means of protecting and delivering food goods at a reasonable cost while meeting the needs and expectations of both consumers and industries. Additionally, current trends like sustainability, environmental impact reduction, and shelf-life extension have gradually become among the most important aspects in designing a packaging system.
Plastic lined disposable coffee cups, Styrofoam takeout containers, single-use plastic lids and straws — along with the food wasted in restaurants, plastic pollution is also a big problem.
And it’s not just containers; there is a lot of plastic use in the kitchen as well, from food storage to prep. “We try to remind clients that they don’t need gloves for everything,” says Grace, lamenting that with COVID-19, the use of disposable items like gloves has increased exponentially.
“We say, ‘If something’s going to get cooked, you don’t need to be wearing gloves, because it’s going to get heated to a high temperature.’ We try to help them think about how to use less gloves.”
Services like Terraycle, which help collect and process hard-to-recycle items, have made things easier Grace says. She suggests operations with multiple units combine collections of niche items, such as plastic gloves, to meet a minimum for pick-up.
Despite best intentions, food packaging that may look compostable — those “green” seeming, plant-based fiber containers — are unlikely to be processed properly, which actually makes them worse for the waste stream.
This type of packaging needs to be processed at a facility with an anaerobic digester, and collection bins for these types of composting sites are few and far between, unlikely to be found at the restaurants using the packaging.
When thrown in the trash stream, the bowls end up in landfills, where they emit more methane, thanks to their plant materials, than plastic would. Adding to the concerns, a 2019 investigation by The Counter found that these bowls, used by several fast-casual restaurants, including Sweetgreen and Chipotle, contained toxic PFAS, also called “forever chemicals” which never break down.
If they did find their way into the compost stream, the bowls would leach these PFAS into the compost, and eventually the soil the compost is applied to.
Almost all food that we buy, especially processed food, comes packaged. Whether it comes from a grocery store or market, a sit-down or fast-food restaurant, an online meal delivery service or perhaps even the farmers’ market, it is hard to find food that isn’t artificially encased.
Modern food packaging is made from a variety of manufactured and synthetic materials, including ceramics, glass, metal, paper, paperboard, cardboard, wax, wood and, more and more, plastics. Most food packaging is made of paper and paperboard, rigid plastic and glass.
While some newer plastics are made from corn and other plant matter, most are made from petroleum and include additives like polymers. In addition, many types of packaging contain coatings and most packaging comes labeled with text using printer’s inks; paperboards are often lined with plastic that is not visible.
The type of packaging used depends on several factors, such as where the food is purchased, the intended use of the packaging and the timeline for consuming the product. For example:
Grocery store food is typically sold in glass, metal, plastic or paperboard containers, and often comes encased in multiple layers. Those containers are then placed into plastic or paper grocery bags.
Takeout food is often wrapped in plastic or aluminum foil, then placed into paper, plastic or Styrofoam containers, and (often) is put into paper bags and finally into plastic grocery bags. These bags may contain plastic cutlery, napkins and straws, as well.
Processed food often has multiple layers of packaging; for example, a food item might be placed in a tray, covered in paper or plastic wrap, placed into a paperboard box and then, often, covered again in plastic wrap.
Many food items that were traditionally found in glass, metal or plastic bottles or cans are now found in multilayer plastic-coated pouches or cartons.
Current food production and consumption practices generate a lot of packaging, and new forms of packaging are constantly being developed. The packaging of food places the largest demand on the packaging industry, with approximately two thirds of all the material produced going to package food.
Unfortunately, most packaging is designed as single-use, and is typically thrown away rather than reused or recycled. According to the US Environmental Protection Agency (EPA), food and food packaging materials make up almost half of all municipal solid waste.
In 2014, out of the 258 million tons of municipal solid waste generated in the US, more than 63 percent was of packaging materials (for food and other purposes) and, overall, only 35 percent (89 million tons) was recycled or composted.
The trouble with food packaging begins at its creation. Each form of packaging uses a lot of resources like energy, water, chemicals, petroleum, minerals, wood and fibers to produce. Its manufacture often generates air emissions including greenhouse gases, heavy metals and particulates, as well as wastewater and/or sludge containing toxic contaminants.
In glass manufacturing, feedstock material is melted by burning fossil fuels, such as natural gas, light and heavy fuel oils and liquefied petroleum gas. Air emissions that result from combustion of fuels include greenhouse gases, sulfur oxides and nitrogen oxides. Emissions that result from vaporization and recrystallization of feedstock material include fine particulates that can contain heavy metals such as arsenic and lead.
Aluminum production is the result of mined bauxite that is smelted into alumina. This energy-intensive process uses a lot of water and creates a toxic sludge that is caustic and may contain radioactive elements or heavy metals, making its management complicated. Emissions include greenhouse gases, sulfur dioxide, dust, polycyclic aromatic hydrocarbons and wastewater.
The paper and paperboard industry use wood that is milled into pulp using either mechanical or chemical processes. It also uses plant fibers like cotton, linen and hemp, as well as grasses like straw, wheat and kenaf (an African fiber plant). The manufacturing process can create air and water emissions. Mills use a lot of energy and water; in the past, this produced large volumes of toxic wastewater. Now much of the water is recycled and modern processes in some mills produce no liquid effluents. Primary air emissions include carbon monoxide, sulfur dioxide, nitrogen oxides, volatile organic compounds and particulates.
In the US, the major source of feedstocks for plastics production is natural gas, derived either from natural gas processing or from crude oil refining. There are seven types of plastics polymers that account for 70 percent of all plastics production, including: polypropylene, polystyrene, polyvinyl chloride, polyethylene terephthalate and polyethylene, all of which are derived from fossil fuels and are used in food packaging.
Plastics manufacturing is responsible for a significant amount of greenhouse gas emissions in the US — as much as one percent. Other air emissions from plastics production include nitrous oxides, hydrofluorocarbons, perfluorocarbons and sulfur hexafluoride.
After it is used, most packaging is discarded and is either buried in a landfill or becomes litter that is carried along by wind and water currents into the environment. Packaging sent to landfills, especially when made from plastics, does not degrade quickly or, in some cases, at all, and chemicals from the packaging materials, including inks and dyes from labeling, can leach into groundwater and soil.
There is so much accumulated plastic in terrestrial and water ecosystems (by some estimates, 8300 million metric tons of plastic has been produced since around 1950) that some scientists view plastic accumulation as a “key geologic indicator” of our current geological time period (the Anthropocene).
Litter — especially of the plastic variety — often makes its way to the furthest reaches of the planet, where it threatens human, avian and marine life. In the oceans, the problem has become so acute that the United Nations chief of oceans has declared plastic pollution of our oceans a “planetary crisis.”
The severe impacts of plastic on the environment are not limited to ocean pollution, however. One study estimated that one third of all discarded plastic ends up in soil or in freshwater. Some scientists believe that microplastic (plastics less than five millimeters) pollution in soils around the world is an even more severe problem than microplastic plastic pollution in our oceans — an estimated four to 23 times more severe, depending on the environment. Microplastics in soil have a number of detrimental effects, including impacting the behavior of soil fauna like earthworms and carrying disease.
Once in the soil and waterways, degrading plastics absorb toxic chemicals like PCBs and pesticides like DDT. The contaminated pieces eventually make their way through the food chain and into humans through ingestion of seafood. The breakdown of plastics in soil and water also releases toxic chemicals like phthalates and Bisphenol A (BPA).
Some food packaging materials degrade relatively quickly; others will take hundreds to even a million years to degrade.
Beyond its unsightliness, as it spreads out to the far reaches of our planet, litter from food packaging poses a threat to marine life and birds; plastic is the worst offender, by far. Of all the coffee cups and lids, coffee pods, straws, Styrofoam containers, plastic bottles and their caps, plastic wraps, six-pack holders and plastic grocery bags, most is designed for single use. If it isn’t recycled, it often clogs our waterways, where animals mistake it for food or get tangled in it.
All the plastic floating around the oceans is incredibly harmful to animals. Stories abound of dead birds found with stomachs full of plastics, turtles with straws stuck in their noses, whales with plastic bags in their stomachs and animals with plastic bags and six-pack rings wrapped around their bodies. According to Ocean Conservancy, “Plastic has been found in 59 percent of sea birds like albatross and pelicans, in 100 percent of sea turtle species and in more than 25 percent of fish sampled from seafood markets around the world.”
It is estimated that there are billions of pounds of plastic made up of trillions of pieces swirling around the oceans, carried along by the currents. Only about five percent of that plastic mass is visible on the surface; the rest is floating below or has settled out onto the ocean floor.
Food packaging waste that isn’t recycled or composted is typically landfilled or incinerated. While both options have benefits for waste management, they both produce air emissions, including greenhouse gases. Landfills emit ammonia and hydrogen sulfide and incinerators can emit mercury, lead, hydrogen chloride, sulfur dioxides, nitrous oxides and particulates.
The way to reduce the impact from consumer packaging is to make better choices when we buy and consume food. As consumers, our food choices impact how much packaging we use and, therefore, how much trash and recycling we create. While recycling helps minimize the amount of packaging that makes its way to a landfill, some basic choices can eliminate the need for the packaging in the first place.
Take the Pledge! Eliminate single-use food and beverage packaging with our help.
Eliminate the Need for Packaging.
Carry reusable shopping bags. Avoid plastic bags as much as possible.
Carry reusable, stainless steel coffee mugs and water bottles (and read more about the impact of disposable coffee cups here). Usestainless steel straws (or go strawless!) for beverages instead of plastic straws.
Help enact bag bans where you live. Many cities and towns have put bag bans in place.
Buy and Eat Fewer Packaged Foods.
Avoid plastic packaging, wherever and whenever possible.
Buy the largest container available — single-serving sizes take more packaging. Or, where possible, buy foods from the bulk bin section of the grocery store, using your own containers.
Make your own food from scratch when you can: whole foods require less packaging.
Consider growing and canning your own food.
Consider eating out/ordering delivery and takeout food less. Takeout/delivery involves a lot of packaging.
Modern food packaging provides a way to make food safe, reliable, shelf-stable and clean. Unfortunately, most food packaging is designed to be single use and is not recycled. Instead, packaging is thrown away and often litters our waterways.
Because so much food packaging (especially plastic) has ended up in waterways, the United Nations has declared the plastic pollution of oceans “a planetary crisis.”
This is a problem not only for humanity, but for all aquatic life. There are other environmental impacts from food packaging as well, including to our air and soil.
While it may be hard to find unpackaged food, opportunities to choose packaging that is less harmful to animals, people and the environment do exist.