First, we must calculate the force acting on each A-Arm before designing the A-Arm. There are three types of force acting on the A-Arm: Vertical force (Bumping force), Lateral force (Cornering force), and Longitudinal force (Acceleration and Braking). Each parameter has its dynamic load factor. Each dynamic load factor value is based on a paper from Perlis University Malaysia, which calculated various forces in the suspension system. The dynamic load factor is determined as follows.
Vertical dynamic load factor: 2.5G
Lateral dynamic load factor: 2.0G (Design spec average 1.6G)
Longitudinal dynamic load factor: 1.5G (Design spec average 1.1G)
From the table above, we can derive the following:
Static front axle load = 3100 x 0.4 = 1240 N
Static rear axle load = 3100 x 0.6 = 1860 N
From a vertical dynamic load factor of 2.5G, we can derive the following:
Maximum instantaneous dynamic front wheel load = 1240 x 2.5 = 3100 N
Maximum instantaneous dynamic rear wheel load = 1550 x 2.5 = 3875 N
From a lateral dynamic load factor of 2.0G, we can derive the following:
Maximum instantaneous dynamic front axle load = 3100 x 0.4 x 2.0 = 2480 N
Maximum instantaneous dynamic rear axle load = 3100 x 0.6 x 2.0 = 3720 N
From a longitudinal dynamic load factor of 1.5G, we can derive the following:
Maximum instantaneous braking force = 3100 x 1.5 = 4650 N
Maximum instantaneous acceleration force = 3100 x 1.5 = 4650 N
C.G. position distance from front axle (b) = 0.6 x 1560 = 936 mm
C.G. position distance from rear axle (b) = 0.4 x 1560 = 624 mm