Initially, I just wanted to have a music box turned automatically by a battery-operated motor so that someone wouldn't have trouble with the fine motor controls needed to turn the handle repeatedly.
My initial setup was a TT Gearbox Motor with a 1:90 ratio and a music box that played "You Are My Sunshine"
I got stuck thinking about how I could connect the music box's handle to the motor's shaft.
Originally, I was thinking of a flat disk that would have two holes in which the gearbox motor shaft and the music box handle be attached, but I got confused if that this setup would preserve the correct arc of rotation needed to turn the music box handle.
When I was thinking about that, I also didn't realize that I did not have the correct battery holders needed to power the motor and would need to also think of a solution for that; I had 1 AA battery holder, but I didn't realize that since the motor required 3-6V, I would need more of them...
When I spoke to Sean, we realized our projects separately would be way more fun combined than separate - an ice cream truck. His project initially was a car while mine was just a static music box. Since he was using a continuous rotation servo that was powered by Arduino, we realized that I could also use the same power source, thus solving my power problem.
Testing the servo out
The code used for testing
Successfully pushing the music box handle with the servo
For mounting our motors, we didn't have the nice stands, so we decided to make a makeshift one. We stacked small laser-cut wooden squares that we would glue together and then screw to the motor.
Drilling holes into these squares was essentially the "Make 5 Things" exercise all over again. Our process was essentially:
Line up the motor with a square and trace the hole where the screw would go
Go to the drill press and stack the squares (around 4-5 at a time). Clamp very tightly
Drill all the way through.
Each screw side for the motor involved stacking and gluing 3 of the wooden squares per side.
Once the setup for my servo was completed, the rest was pretty straightfoward. I just glued and placed my music box and servo on the car.
Here is the car that Sean set up for his part of his project