2020 Dr. Billy Harrell Welder Certification Day
2020 Dr. Billy Harrell Welder Certification Day
UPDATED INFORMATION AND REGISTRATION COMING SOON!
UPDATED INFORMATION AND REGISTRATION COMING SOON!
Embedded Files
Testing Location #1:
Industrial Welding Academy 11001 Wallisville Rd. Houston, TX 77013.05/08/20 - Dr. Billy Harrell Welder Certification Day
Two Testing Locations - ArcLabs and Industrial Welding Academy
Testing Location #2:
Arc Labs4500 S PinemontHouston, TX 77041.This event is for welding students that would like to take a welder qualification test on the SMAW or FCAW-G processes. Students will follow an AWS D1.1 Welding Procedure Specification to complete the welding test. If the student passes the welding test, a Welder Performance Qualification Record (Certification) will be written and stamped by a Certified Welding Inspector.
Dr. William R. "Billy" Harrell
Dr. William R. "Billy" Harrell
Dr. William R. "Billy" Harrell was a pioneer in the establishment of agricultural mechanics project shows and the creation of the Tractor Technician Career Development Event. He is known by thousands of our students as the man on the oxyacetylene video and countless other ag mech instructional videos.
He was a true teacher with a heart for all students—at both the secondary and collegiate levels, and left a legacy for students and teachers that will stand the test of time. He was serving students and teachers to the very end of his life.
Downloads for Event:
Downloads for Event:
Welding Rules,
Location 1 - IWS
vsanchez@iwatraining.comLocation 2 - ArcLabs
pauline.ford@arclabs.comMap of Events
Liability Waiver and Release Form
Must Bring Completed to RegistrationContest Information:
Contest Information:
There are no fees for these events.
The testing will start at 8:00 am and end at 4:00PM.
Students will need to bring their welding safety equipment in order to participate.
Announcement:
Announcement:
All Students who pass visual inspection on their Weldment, will move on to be tested for a 1G or 3G Certification in accordance with AWS D1.1.
All plates that pass visual inspection will be send to X-Ray, by Acuren. Schools will be able to down load their X-Rays from the website after the event!
Certification Rules:
Certification Rules:
There is no fee for this event.
All safety rules will be observed.
Contestants will provide all proper PPE
Each contestant will be assigned a TWS number that will be written on their coupons.
All contestants must clean welding stations after use.
Observers will not be allowed in the competition area.
Students need to bring tools. (chipping hammer, wire brush, hood and pliers)
Students will need to select their position and process prior to the Certification Date
Students will go through brief safety inspection and training before each group enters the weld testing area.
Certification Positions and Processes for SMAW
Certification Positions and Processes for SMAW
SMAW 1G - Shielded Metal Arc Welding Process
SMAW 1G - Shielded Metal Arc Welding Process
Position: 1G Plate
Base Material: 2-3/8”x3”x7” Carbon Steel *
Backing Material: 1-1/4”x3”x8” Carbon Steel to Match Base Material Specifications *
Weld Joint: Single V-Groove Plate
Complete Joint Penetration (CJP): Requires Backing Bar
Bevel Angle: 45 Degree Included Angle (22.5 Degree per Bevel)
Root Opening: 1/4”
Land or Root Face: No Root Face
Groove Side: Multi Pass Fill and Cap (all welding on groove side only)
Electrode Diameter and Classification: 1/8” or 3/32" E7018
Weld Size: 3/8” Max Single Bead Width and 1/8” Max Weld Reinforcement Height (Cap)
Welding Code: Performance Qualification, Visual Inspection, and RT to AWS D1.1 Structural Welding Code-Steel
SMAW 3G- Shielded Metal Arc Welding Process
SMAW 3G- Shielded Metal Arc Welding Process
Position: 3G Plate
Base Material: 2-3/8”x3”x7” Carbon Steel *
Backing Material: 1-1/4”x3”x8” Carbon Steel to Match Base Material Specifications *
Weld Joint: Single V-Groove Plate
Complete Joint Penetration (CJP): Requires Backing Bar
Bevel Angle: 45 Degree Included Angle (22.5 Degree per Bevel)
Root Opening: 1/4”
Land or Root Face: No Root Face
Groove Side: Multi Pass Fill and Cap (all welding on groove side only)
Electrode Diameter and Classification: 1/8” or 3/32" E7018
Progression: Uphill Progression Only
Weld Size: 3/8” Max Single Bead Width and 1/8” Max Weld Reinforcement Height (Cap)
Welding Code: Performance Qualification, Visual Inspection, and RT to AWS D1.1 Structural Welding Code-Steel
* 1G and 3G - base plate may be 6" or 7" pending sponsored materials
Welds and Plate Prep
All cleaning must be done manually using chipping hammers, picks, wire brushes and/or grinders with wire wheels. Booths do not have outlets but grinding booths available, or battery powered wire wheels can be used in the booth.
Certification Positions and Processes for FCAW
Certification Positions and Processes for FCAW
FCAW 1G - Flux Cored Arc Welding Process
FCAW 1G - Flux Cored Arc Welding Process
Position: 1G Plate
Material: 2-3/8”x3”x7” Carbon Steel
Backing Material: 1-1/4”x3”x8” Carbon Steel to Match Base Material Specifications *
Weld Joint: Single V-Groove Plate
Complete Joint Penetration (CJP): Requires Backing Bar
Bevel Angle: 45 Degree Included Angle (22.5 Degree per Bevel)
Root Opening: 1/4”
Land or Root Face: No Root Face
Groove Side: Multi Pass Fill and Cap (all welding on groove side only)
Electrode Diameter and Classification: 0.045” E71T-1C Tubular Gas Shielded Flux Core Wire
Shield Gas: C25 (75%Argon and 25%Carbon Dioxide)
FCAW: Single Root Pass (1/8” Max Root Reinforcement Height)
FCAW: Multi Pass Fill and Cap (1/2” Max Bead Width and 3/16” Max Reinforcement Height)
Welding Code: Performance Qualification, Visual Inspection, and RT to AWS D1.1 Structural Welding Code-Steel
FCAW 3G - Flux Cored Arc Welding Process
FCAW 3G - Flux Cored Arc Welding Process
Position: 3G Plate
Material: 2-3/8”x3”x7” Carbon Steel
Backing Material: 1-1/4”x3”x8” Carbon Steel to Match Base Material Specifications *
Weld Joint: Single V-Groove Plate
Complete Joint Penetration (CJP): Requires Backing Bar
Bevel Angle: 45 Degree Included Angle (22.5 Degree per Bevel)
Root Opening: 1/4”
Land or Root Face: No Root Face
Groove Side: Multi Pass Fill and Cap (all welding on groove side only)
Electrode Diameter and Classification: 0.045” E71T-1C Tubular Gas Shielded Flux Core Wire
Shield Gas: C25 (75%Argon and 25%Carbon Dioxide)
FCAW: Single Root Pass-Uphill (1/8” Max Root Reinforcement Height)
FCAW: Multi Pass Fill and Cap (1/2” Max Bead Width and 3/16” Max Reinforcement Height)
Welding Code: Performance Qualification, Visual Inspection, and RT to AWS D1.1 Structural Welding Code-Steel
Welds and Plate Prep
All cleaning must be done manually using chipping hammers, picks, wire brushes and/or grinders with wire wheels. Booths do not have outlets but grinding booths available, or battery powered wire wheels can be used in the booth.
THANK YOU FOR COMPETING AND PARTICIPATING IN THE
2020 Dr. Billy Harrell Welder Certification Day!
SEE Y'ALL May 8th!
SEE Y'ALL May 8th!
Special Thanks to the Sponsors of the
Special Thanks to the Sponsors of the
2020 Dr. Billy Harrell Welder Certification Day!
2020 Dr. Billy Harrell Welder Certification Day!
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