STRUCTURAL RED FLAGS & DAMAGE
Sector 2
Roof sagging and buckling shingles can often have a similar appearance. It is also sometimes possible for seams in roof sheathing to sometimes give the appearance of "perforations" or lines on the roof. What we're really looking for is clear bowing where you can clearly see structural members, more than a faint line. Also make sure to give some attention to the ridge. There should be no bowing at the ridge.
Quick summary of what we're looking for:
Sagging roof sheathing between rafters
Sagging/bowing ridge board
So what is the difference in protocol between a sagging ridge board vs. sagging sheathing between rafters?
Sagging at the ridge will indicate a structural issue that needs to be addressed right away. If you see a sagging ridge board, this will be an automatic PSR
When you see sagging between rafters, this will result in a reroof to have the sheathing and the roof replaced; however, you should give extra care to the attic photos.
Surveyors need to be sure to document all areas in the attic where sagging can be seen on the roof to check for signs of rot and water damage that could also be affecting the structural members.
In this example, the rafters appear to be in good condition, so only a reroof will be needed to address the damaged and sagging roof sheathing.
In this example, however, the rafters appear to have severe mold and water damage which could indicate an ongoing leak which can be detrimental to the health of the structure. If you see this in addition to sagging sheathing, you need to submit for PSR.
Cracked members can be a structural concern and we should avoid mounting panels over them. In most cases this is not a show stopper, but it is still extremely important to document and address prior to install.
Cracked Hip Boards: Any sections with cracked hip boards must be avoided during the design and installation process to prevent compromising structural integrity.
Design & Engineering:
Try to locate your arrays away from areas with cracked truss members.
If unavoidable, the web member will require a sister upgrade.
Designer will need to create an SPS object for the structural upgrade. Provide the follow Scope of work and BOM in the SPS details
Scope of work:
The existing structure requires a sister upgrades to repair a broken truss web member. Please source and install (2) full length sisters on the broken truss member with (1) sister on each side. This work can be done by 3rd party contractor or by the installation before mounting the PV array.
BOM
Material Required:
Rafter Upgrade Materials:
(2) 2x4 Lumber @ approx. 9 ft long
(20) 5/16 in. x 2.5 in. GRK Structural Screws
Update ENG Letter:
Update the first paragraph in the ENG letter to reflect the sister upgrade
"After reviewing the existing roof framing information and in accordance with the structural calculations on sheet S-5 of the plans, which were performed according to the applicable codes and loads above, it is my recommendation that the existing roof framing is adequate to safely and sufficiently support the required structural design loads and the weight of the new solar system as is. Alteration or replacement of existing structural elements is not required except in the location of (X) truss web members with broken chords which require sistering new 2x4s to those web members according to detail I on sheet S-4. "
Make sure sheet S-4 shows the structural upgrade details before publishing
Site Survey: make sure to document any roof sagging and leave detailed notes of:
Location of damage
Any detail that cannot be plainly seen in the photos such as a roof that feels “spongy”
Design & Engineering:
Try to locate your arrays away from areas with cracked truss members.
If unavoidable, submit for PSR
On occasion, you might see smoke or fire damage in an attic that was not repaired after a fire. This can be a very serious structural concern. It is better to perform a test while on site to determine how deep the damage is rather than require another truck roll to complete this test. Please be vigilant and try to get this information before engineering gets involved if you see this type of damage!
Site Survey:
Document any smoke or fire damage and clearly indicate where they are located.
Complete a poke hole test to see how deep the char damage is.
Design & Engineering:
Try to locate modules away from the fire damage
If unavoidable, send for PSR.
There are a couple older styles of insulation that will contain asbestos. The most common is vermiculite.
Steps to Identify Asbestos Insulation:
Visual Inspection
Loose Fill Insulation: Look for loose, fluffy material that might be grey, brown, or white. Asbestos loose fill can look similar to cellulose or vermiculite.
Vermiculite Insulation: Vermiculite often contains asbestos and looks like small, grey-brown or silver-gold pellets.
Batt Insulation: Older batt insulation (blanket or mat) might have paper or foil backing labeled with brand names that used asbestos.
Historical Context:
Homes built before the 1980s are more likely to contain asbestos insulation.
Research the history of the house and any renovations to see if asbestos was used.
Indications of Asbestos Insulation
Age and Installation Period: Asbestos was commonly used in insulation materials until the late 1970s.
Material Characteristics:
Loose Fill: Often greyish-brown or white, with a fluffy, granular texture.
Vermiculite: Shiny, silver-gold or grey-brown, granular or pellet-like.
Batt Insulation: May have paper or foil backing and might look like fiberglass but feel denser.
Brand Names: Some brands are known to have used asbestos in their products, such as Zonolite.
Site Survey: Document and clearly notate any vermiculite insulation.
Design & Engineering: Open a Special Service Object to have asbestos removed prior to installation.
If you see this, move forward with the project:
Mild Mold
Rough Edges on Structural Members
Minor Scratches
These types of insulation are normal and not a cause for concern:
Fiber Glass
Mineral Wool
Cellulose
Spray Foam
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Design & Engineering > Design & Engineering 4 - Structural - Red Flags & Damage