Embedded Files
Parts Used in Assembly
front bulkhead
rear bulkhead
3x band
36x recycled 18650 cells from SPIN bikeshare packs (see measured values below)
Parker LORD 310AB epoxy (datasheet)
12x M3 plastic thread forming screws (product page)
An Adhesive Dispense Profile Tested
Bandolier Assembly
Bandolier Assembly
A bead of epoxy is placed along the bandolier and the adhered to the cells placed downward in the blue jig as pictured above.
2. Epoxy is then placed on the alternate side.
3. Cells are placed on top and referenced physically to the jig.
4. Once both sets of cells are placed, use a clamping force combined with the free other side of the jig.
5. The epoxy was set to cure under pressure for 24hr in an environment according to the epoxy spec sheet.
6. Bandoliers curing for 24 hours.
7. Once cured, bandoliers were snapped into the rear bulkhead.
8. Sidebands were then attached using plastic thread forming screws.
9. This completes the mini module assembly.
10. Prototype was to showcase and test assembly methodologies for larger modules and not completely representative of the final design.
Complete Test Pack Module with mini-BMB
Page updated
Report abuse