扣件成形負荷監測模組
Fastener Forming Load Monitoring Module
扣件鍛造成型負荷監測模組包含鍛造成形模具、圓柱形壓電感測元件及可置入圓柱形負荷感測元件之治具，使用標準安裝流程將壓電感測器安裝於治具中並進行校正，能夠將成形時之電壓值轉換為鍛造成形負荷。扣件鍛造的負荷為成形重要指標，透過將電壓轉換為成形負荷之方式，能夠直觀地得到鍛造成形負荷，可用於判斷產品成形缺陷或監測模具狀態，如鍛胚出現長短料、沖頭磨損或模仁失效。
The Fastener Forming Load Monitoring Module includes forming dies, cylindrical piezoelectric sensors, and fixtures for inserting the load sensors. Utilizing a standard installation process, the piezoelectric sensors are installed and calibrated within the fixtures, allowing the conversion of the piezoelectric voltage during forming into digital forming loads. The load during fastener forming is a critical indicator of the forming quality of fasteners. The digital forming load is useful for identifying the product forming defects and monitoring the die conditions, such as discrepancies in billet length, punch wear, or die failure.