Requirements

Functional Requirements

1. Tool Wear Simulation:
   The system must simulate a machining process where tool wear parameters (e.g., force, wear depth) evolve over time.
   
   

2. Sensor Signal Generation:
   The system must generate vibration signals that represent real-world sensor output, including noise and filtering.
   
   

3. Microcontroller Processing:
   The system must process sensor data such as force and vibration, converting it into usable input for structural analysis.
   
   

4. FEA-Based Structural Response:
   The system must simulate the structural behavior (stress, mode shape, severity) of the tool using applied force data.
   
   

5. Integrated Signal Flow via Bus System:
   The architecture must enable organized communication between blocks using bus signals for multi-parameter transmission.
   
   

6. Prediction and Condition Monitoring:
   The system must analyze outputs from FEA and vibration modules to determine the tool wear condition using thresholds or logic.
   
   

7. User Feedback and Logging:
   The system must provide real-time alerts through a GUI and maintain logs of tool wear progression for analysis.