Objectives

OBJECTIVES

· Develop a simulation-based framework for predictive tool wear monitoring.

· Create CAD models of the tool and workpiece with realistic material properties.

· Conduct FEA-based stress and modal analysis under various cutting conditions.

· Study the impact of cutting speed, tool tip radius, and depth of cut on stress and vibration.

· Identify vibration frequency and stress as indicators of tool wear.

· Validate simulation results using theoretical calculations.

· Support intelligent, non-intrusive tool condition monitoring in machining.