The Andrew Noppe Memorial Welding Competition and Welding Certification Event
High School Welding Certifications and Events
The TXHSWS wants everyone to stay safe and healthy as they grow in skills and knowledge. Our events have special protocols in place that meet/exceed the State and Local requirements during the COVID-19 pandemic.
18 WELDING CERTIFICATIONS EARNED!
Event Information
Registration Due by
Ways to Register for this event:
online registration system Email forms to:TXHSWS@gmail.comEmailed forms entries can be paid the morning of the event.
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View Registrations by Clicking the link Below
Questions email TXHSWS@gmail.com
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Tentative Welding Schedule of Events:
7-7:45am - Registration Opens
8am Teacher and Coaches Meeting
8:30am Group Safety Meeting
Events start after Safety Meeting
3 pm - Estimated Results Time
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Forms & Scholarship Information
Liability Form(bring signed to registration)
Senior Scholarship Application
(bring signed to registration)Event Map & Directions
R&N Manufacturing, LLC
21235 FM 529, Cypress, Texas 77449
COVID 19 Protocols
THANK YOU FOR COMPETING AND PARTICIPATING IN THE WELDING CERTIFICATION EVENT!
Certification Test Specification Sheets
Certification Only: FCAW – Flux Cored Arc Welding Process
Position: 2F
Material: 3/16”x3”x6” Carbon Steel Plate
Weld Joint: T-Joint
Single or Multi-Pass: Single Pass (one side only)
Electrode Diameter & Classification: .045” E71T-1C
Shielding Gas: 100% CO2
Weld Size: 3/16” Fillet Weld (+-1/16”)
Welding Code: Performance Qualification and Visual Inspection to AWS D9.1 Sheet Metal Welding Code
All Registed Students will have the opportunity to earn an additional AWS D9.1 Welding Certificaion with FCAW in the 2F Position. There is no additional fee for the event and students who have not not earned their AWS D9.1, 2F, FCAW Certification will have the chance to at the Andrew Noppe Memorial Event!
CERTIFICATION TEST SPEC NO 31
Level 1
Click links below to see the Certification Test Specifications
CERTIFICATION TEST SPEC NO 22.1
Level 2
Click links below to see the Certification Test Specifications
CERTIFICATION TEST SPEC NO 30
Level 3
Click links below to see the Certification Test Specifications
CERTIFICATION TEST SPEC NO
Level 4
Click links below to see the Certification Test Specifications
Level 1: FCAW (Flux Cored Arc Welding)
Position: 1G
Material: 3/8”x3”x6” Carbon Steel - Plate
Weld Joint: Single V Groove With Backing (22.5deg bevel / 45deg included angle, ¼” root opening)
Single or Multi-Pass: Multi
Electrode Diameter and Classification: 0.045” E71T-1C
Shielding Gas: 100%CO2
Weld Size: Max Beadwidth – ½”
Welding Code: AWS D1.1 Structural Welding Code – Steel
Level 2: FCAW (Flux Cored Arc Welding)
Position: 2G
Material: 3/8”x3”x6” Carbon Steel - Plate
Weld Joint: Single V Groove With Backing (22.5deg bevel / 45deg included angle, ¼” root opening)
Single or Multi-Pass: Multi
Electrode Diameter and Classification: 0.045” E71T-1C
Shielding Gas: 100%CO2
Weld Size: Max Beadwidth – ½”
Welding Code: AWS D1.1 Structural Welding Code – Steel
Level 3: FCAW (Flux Cored Arc Welding)
Position: 3G
Material: 3/8”x3”x6” Carbon Steel - Plate
Weld Joint: Single V Groove With Backing (22.5deg bevel / 45deg included angle, ¼” root opening)
Single or Multi-Pass: Multi
Electrode Diameter and Classification: 0.045” E71T-1C
Shielding Gas: 100%CO2
Weld Size: Max Beadwidth – ½”
Welding Code: AWS D1.1 Structural Welding Code – Steel
Level 4: GMAW-S (Short Circuit Transfer Method / Short Arc) & FCAW (Flux Cored Arc Welding)
Position: 1G Pipe (Rollout to be performed on Electric Positioner with optional foot pedal remote)
Material: 4” Schedule 40 Carbon Steel
Weld Joint: Single V-Groove (Open Root)
Bevel Angle: 30-37.5 Degree Max Bevel (60-75 Degrees Max Included)
Root Opening: 0”-1/8” Max
Land or Root Face: 0”-1/8” Max
Electrode Diameter and Classification: 0.035” ER70S-6 Solid Bare Wire and 0.045” E71T-1C Tubular Gas Shielded Flux Core Wire
Shielding Gas: 100% CO2 for FCAW, GMAW C25 (75/25)
GMAW: Single Root Pass (1/8” Max Root Reinforcement Height)
FCAW: Multi Pass Fill and Cap (1/2” Max Bead Width and 3/16” Max Reinforcement Height)
Welding Code: Performance Qualification, Visual Inspection, RT and Bend Test to ASME Section IX
IMPORTANT INFO:
All Welding Levels will allow chipping hammers and wire brushes. In addition to that Levels 1 will allow battery powered grinders with wire wheels, and Levels 2,3&4 will allow grinders with wire wheels and grinding disks for light grinding needs.
TEAM BUILD OFF
Build Off Teams Information:
$50 per Team
4- Hour Event
3-4 Students per Team
BYOWR - Bring your own Welding Rig and Tools
Process SMAW - 1/8" and 3/32" E7018 provided
10ga (app 1/8") Square Tubing provided
Outer Frame of gate is 1 1/2" Square tubing and the inner bars and cross bars are 1" square tubing.
Teams may bring a pre-made 13" x 33" custom cut out for the insert of the gate. Inserts will only be judged in the case of a tie breaker.
Team Build Members will also be allowed to participate in other welding events if they wish but they must complete the build in the allotted time for the contest.
Build Off Teams will be keeping their gates after the event so please make arrangements to take back to school after the event!
Meet the Welding Machines of R&N Manufacturing
Miller Dimension 453
MIller 70 Series Dual Wire Feeder
View the Welding Shop and Booths
Cutting Contest
Registered Students will compete All-Tex cutting challenge. Challenge will be timed and evaluated for accuracy.
IMPORTANT: Each individual needs bring their own their own PPE this includes, clear/dark face shield, safety glasses and gloves that are to be worn at all times while in the cutting area.
*All Students that register for a welding certification level are automatically entered for compete in the Cutting Contest Challenge.
Quiz and Tool ID Event
Registered Students are eligible to take the Tool ID and Safety Knowledge Test. This event consists of Identifying 25 tools form the Tool List below and answering 50 question (T/F & Multiple Choice) from the Safety Study Guide Below.
Top 10 winners will be recognized.
More details will be published about this event as the date gets closer... so stay tuned!
*All Students that register for a welding certification level are automatically entered for compete in the Tool ID and Safety Knowledge Test.
Underwater Welding
The Ocean Corp
Students with the best under water weld passes will have the opportunity to earn a Dive Coin that will qualify them for the Underwater Welding and Diving State Event this summer at The Ocean Corp in Houston.
At the State event students will compete for TOC Scholarships and prizes as well as the opportunity to earn an AWS D3.6 Welding Certification.
Scholarships Available
Senior Scholarship Application
(bring signed to registration)
Each Competing Student All Grade Levels Receives:
$500 Tuition Scholarship
Scholarship Winners will Receive:
Level 1 Level 2
1st Place - $1,500 1st Place - $1,5002nd Place - $1,000 2nd Place - $1,000
Level 3 Level 4
1st Place - $1,500 1st Place - $1,5002nd Place - $1,000 2nd Place - $1,000
Quiz & Tool ID Oxy/Fuel Cutting
1st Place - $1,500 1st Place - $1,5002nd Place - $1,000 2nd Place - $1,000
One Selected Scholarship Winner will Receive:
$1,000 Tuition Scholarship
Scholarship Winners will Receive:
Level 1 Level 2
1st Place - $3,000 1st Place - $3,0002nd Place - $1,500 2nd Place - $1,500
Level 3 Level 4
1st Place -$3,000 1st Place -$3,0002nd Place - $1,500 2nd Place - $1,500
One Selected Scholarship Winner will Receive:
$5,000 Tuition Scholarship
$3,000 Tuition Scholarship
TXHSWS Scholarship
$1,000 Scholarships
$500 Scholarships
Placing Students in each Level and Event will Receive a Tuition Scholarship to the Ocean Corp and a Dive Coin to compete this Summer for a Full Tuition Scholarship!
Placing In the Underwater Welding Event Winners will Receive:
1st - $1,500 Tuition Schoalrship
2nd - $1,000 Tuition Scholarship
3rd - $750 Tuition Scholarship
Awards, Prizes and Donations
Benchmark Abrasives donating Prize Packs - cutting and grinding products, shirts, stickers and more...
Welding Gear and Tools donated by Northern Tool
Coastal Welding Supply donating 5 Buckets of Welding Gear and Tools to Winning Events!
Lincon Electric donating Lincoln Welding SWAG!
Belt Buckles Awarded to the Welding and Cutting Winners
Belt Buckles for Winners in Each Level of Competition
JK Welding Prizes and the Welding Rigs!
247 Metal Fab is donating some custom engraved insulated cups and newly released key chains!
"Boot'em Up Program"
- Selected Winners will receive new work safe footwear! OSHA approved and ready for you to wear in the work environment!
Special Thanks to the Sponsors of the
"The Andrew Noppe Memorial Welding Competition and Welding Certification Event "
Saturday, April 24th 2021
VERIFY TECHNICAL SOLUTIONS, LLC
ALEX DEHART
