Embedded Files
Free Form Modeling Basics
Free Form Modeling Basics
Freeform Modeling
Freeform Modeling
F1 in Schools Practice Videos
F1 in Schools Practice Videos
They contain the fusion files for pre-made wheels, canisters and other car parts.
They contain the fusion files for pre-made wheels, canisters and other car parts.
Creating a block for F1 in Schools car.movCreating the block
Creating the block
Class 1
Design Engineering F1 Axel holes and Wheel Wells.movAxel holes and wheel wells
Axel holes and wheel wells
Class 2
Design Engineering F1 sculpting Block.mp4Sculpting the block
Sculpting the block
Class 3
f1inSchools_intermediate_activity4.mp4Modeling back and front wing (required)
Modeling back and front wing (required)
Class 4
Note in this tutorial when drawing the rear wing you need to push the trackpad button- NOT ENTER - after drawing the rear wing box. Otherwise the menu won't show up.
Long Video: "Cap" System for mounting wings, fins, spoilers (not required but teaches good skills)
Long Video: "Cap" System for mounting wings, fins, spoilers (not required but teaches good skills)
Class 4
This one is extra. It teaches
quickcapsystem1.movShort Video: "Cap" System Tutorial (Required)
Short Video: "Cap" System Tutorial (Required)
Make a mounting "cap" that allows your rear wing to be solidly connected to the body of your car.
This connection method can be used for the front wing as well.
Note that if your car body is rounded, you may need to use Cutting Planes to create the "cap". Or hide previous sketches and bodies in the command menu to allow the sketch line to be drawn.
f1inSchools_intermediate_activity5.mp4Adding fillets
Adding fillets
Class 4
They contain the fusion files for pre-made wheels, canisters and other car parts.
They contain the fusion files for pre-made wheels, canisters and other car parts.
F1 in Schools add axel tubes.mp4Car Assembly 1 -Adding axle tubes
Car Assembly 1 -Adding axle tubes
Class 5: Remember to click the de-link button for the object in the menu
F1 in Schools insert axles.mp4Car Assembly 2- Insert axles into axle tubes
Car Assembly 2- Insert axles into axle tubes
Class 5: Remember to click the de-link button for the object in the menu
F1 in Schools insert axle washers.mp4Car Assembly 3- Adding axle washers
Car Assembly 3- Adding axle washers
Class 5: Remember to click the de-link button for the object in the menu
F1 in Schools insert Wheels.mp4Car Assembly 4- Adding wheels
Car Assembly 4- Adding wheels
Class 5: Remember to click the de-link button for the object in the menu
F1 in Schools insert Hubs.mp4Car Assembly 5- Adding wheel hubs
Car Assembly 5- Adding wheel hubs
Class 5: Remember to click the de-link button for the object in the menu
F1 in Schools insert CO2 cartridge.mp4Car Assembly 6- Adding CO2 cartridge
Car Assembly 6- Adding CO2 cartridge
Class 5: Remember to click the de-link button for the object in the menu
F1 in Schools insert Eye hooks.mp4Car Assembly 7- Adding eye hooks
Car Assembly 7- Adding eye hooks
Class 5: Remember to click the de-link button for the object in the menu
f1inSchools_intermediate_activity7.mp4Checking Regulations
Checking Regulations
Class 6:
Technical Drawings of Your Car
Technical Drawings of Your Car
Class 6:
quickcapsystem1.movExport Car Parts as MESH. STL
Export Car Parts as MESH. STL
Watch from the 2:48 mark.
Separate individual .STL body files are needed for each body part that needs 3D printed and CNC cut: i.e. the front wing, rear wing, and CNC the body
Class 7:
Class 7:
Use the links below to learn how to....
Create a photo-realistic rendering of your F1 in Schools Car
Create an exploded assembly animation of your car (wheels, wings, axles, etc)
Photo-Realistic Rendering of a Product
Photo-Realistic Rendering of a Product
Another more advanced tutorial
Another Exploded Animation
Another Exploded Animation
For woodworking
And another one
And another one
For woodworking
Old tutorials
F1_Tutorial_Intermediate_Fusion_.pdfPDF of Fusion 360 F1Tutorials
PDF of Fusion 360 F1Tutorials
f1inSchools_intermediate_activity6.mp4Car Assembly old Version of Fusion 360
Car Assembly old Version of Fusion 360
Computational Fluid Dynamics (CFD) Simulation Software & Websites
Computational Fluid Dynamics (CFD) Simulation Software & Websites
SimScale is an online cloud-based CFD program. You will need to create an educational/public account to use it.
It is suggested to make your mesh as simple as possible, and export/upload .STEP files or .IPT from Fusion 360 rather than .STL
Cover all holes, join bodies together. Make it a simple body.
SimScale Wind Tunnel Simulation Tutorial 1-sm.mp4F1 Car SimScale simulation tutorial for wind tunnel and drag co-efficient
F1 Car SimScale simulation tutorial for wind tunnel and drag co-efficient
Sim Scale Screencast.mp4F1 Car SimScale Testing: Another Tutorial
F1 Car SimScale Testing: Another Tutorial
Pinewood Derby Car SimScale CFD Test
Pinewood Derby Car SimScale CFD Test
Tutorial on SimScale
Tutorial on SimScale
From David.
Export as .IPT file instead of .STL
ANSYS: Windows-based program that is on computers in the Design Hub Rooms. KAUST uses it.
ANSYS: Windows-based program that is on computers in the Design Hub Rooms. KAUST uses it.
Rotating the Car Around in ANSYS:
Note to rotate the car around, you have to click and hold down the scrolling button on the mouse and rotate around the model.
Change the home orientation by clicking on the House-looking icon and selecting the view you want as the “Home” view
Fluid/Air Flow Simulation over an STL file Car
Fluid/Air Flow Simulation over an STL file Car
Follow the steps in the screencast
ANSYS Discovery CFD Simulation Software
ANSYS Discovery CFD Simulation Software
Full playlist of videos:
https://www.youtube.com/playlist?list=PLtt6-ZgUFmMKI7jEXe5GNpSGGGmhYjxG8
Isa Khurram G10 - Ansys Training.mp4ANSYS Fluent CFD Simulation Software
ANSYS Fluent CFD Simulation Software
Fluent is the advanced ANSYS software.
The geometry should be simplified (export as a .STEP file), and the holes must be covered. You can start with the main body geometry and see if the "Boolean subtraction" step works. If not, you will have to go back to the geometry.
Geometry => DesignModeler
Edit DesignModeler
Import Toy Car example.scdoc file to work with
Generate
Tool => Enclosure
Set box dimension
Generate
Create => Boolean => subtract =>Target (big box) Tool => body
Generate
Tool => symmetry => xy plane
Generate
Name all faces: Inflow, outflow, walls, symmetry, body
Mesh => update => Mesh
1. Generate basic mesh
2. Do refinement
3. Do inflation
Set Up
1. Boundary conditions
a. Inflow (set velocity inlet): 25 m/s
b. Outflow
c. Outer walls
d. Body (wall)
2. Initialize (hybrid)
3. Run simulation
a. Set 1000 iterations
b. See when the residuals stop decreasing, stop the execution
Results
1. Contours => select the field (pressure or velocity; select face
2. Change views and get some pictures
3. Calculator, force, x direction – this is the frag force in Newtons
AutoDesk CFD
AutoDesk CFD
AutoDesk CFD
AutoDesk CFD
Free for students with educational license. Runs on Windows.
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