July 2020
Bluewater Bulletin
Bluewater Model Engineering Society Sarnia, Ontario
Vol. 35 No.8 July 2020 Editor John Lovegrove
I put out a newsletter earlier because we had to miss the April and May meetings, we had
to miss the June meeting as well so we will just regard this as a Summer 2020 newsletter.
A Few Introductory Notes
I guess most of us have just given up trying to predict
when things will get back to something like normal.
The schools are supposed to open in September for
the new school year but assuming that goes ahead,
there is a question about whether anyone other than
students and staff will be allowed in. My wife’s
quilting group uses a room in the basement of Canon
Davis Memorial Church (the one we used for a
meeting last year) and they have been told they can
start having meetings again. But the number of
people allowed in the room will be limited to ~5, they
will have to wear masks and there will be an
additional charge because of extra cleaning that has
to be carried out. Among those who normally go
along, there also seems to be a reluctance to resume
activities because of lingering concerns about the
virus. Hopefully things will be a little easier in the fall.
Again, to keep some interest in the hobby alive Bruce
and I decided that another newsletter would be
worthwhile so I sent out a request to members who
had made or acquired anything to send me
information so that I could put something together.
Kasey Schuilenberg
Before getting into writing about what everyone has
been doing, it is appropriate to say a few words about
Kasey. He did make it to our March meeting but died
on May 24th from some form of cancer. He had not
looked well for a while but still managed to bring some
things along for “show and tell.”
I have not been able to find out how long he was in
the club, certainly much longer than me. He made
quite a number of different models but seemed to like
horse-drawn wagons and specialized in re-purposing
all sorts of things to form part of what he was making.
(Using the recoil starter spring from a lawnmower
engine to make cart springs was one example.) He
was also good with electrical and electronic items, in
fact one of the last things he made was the control
system for a tramway set-up he was intending to
build. Sadly, this will never be completed.
I am sure we will all miss him.
during a couple of our meetings, he decided to make
a sextant. This device enables sailors (primarily) to
find their latitude fairly accurately by measuring the
angle of a celestial object (typically the sun) above the
horizon. (This would normally be at mid-day and you
also needed a set of tables to correct for the time of
year and some other things.) Referring to his picture
below, the telescope looks directly at the horizon
through the half-silvered mirror in front of it. Then, at
the top there is a normal mirror that can be pivoted to
reflect an image of the sun back towards the halfsilvered
mirror. (This has to be at the correct angle so
that both the horizon and the reflected image of the
sun can be seen in the telescope – so Stu’s needs
some adjustment.) The angle of the top mirror is then
adjusted until the image of the sun reflected by it and
the half-silvered mirror appears through the telescope
to coincide with the horizon. The angle at which the
top mirror is pivoted can be read on the scale at the
bottom of the instrument and this is calibrated to show
the angle of the sun etc. above the horizon. A
magnifying glass on a swinging arm is used to help
read off the angle accurately. The other essential
component is a set of filters between the top mirror
and the half-silvered mirror that can be swung into
place to reduce the intensity of the sun and protect
the eyes of the operator. Tony Koolen provided a
piece of mahogany to make the handle used to hold
the device. The spirit level came from an old box of
tools, but I am not sure that it is really necessary for
the operation of the device. Basically, the whole thing
is hand-held level with the horizon and I imagine quite
a lot of skill was needed to get an accurate reading if
the ship was pitching and rolling badly.
What Members have been “Up To”
This time Stu Brownlow was the first to respond with
some information on what he has been doing.
Inspired by the discussion we had on navigation
This is a picture I pulled off the web showing the basic
principles. (In this case it is showing an observation
based on a star and the “Horizon” mirror is the half
silvered one.)
To me, making a traction engine represents a similar
amount of effort to making a steam locomotive.
Basically, once you start you just have to keep
plugging away until you get it done. I did make a
small contribution a while back: Not long after I
bought my CNC mill, I made the horn plates for him.
These go either side of the firebox and support the
bearings for the crankshaft, reduction gearing, the
tender and a few other things. They seem to have a
gazillion holes, are not the same both sides and if you
get one hole wrong you have to start over. At least
with CNC you can write a program, try it out on a
piece of Masonite board and make any corrections
needed before doing the final job.
Tony Koolen has been doing more woodworking, this
time making 34 plaques for his granddaughter’s grade
8 graduating class. This is the one for his
granddaughter; Gillian Koolen.
I do send the newsletter to a few non-members who
we have contact with for a variety of reasons (sending
extra e-mail copies does not cost me or the club
anything and hopefully the recipients will find the
newsletters worthwhile.) One of the people I send to
is my brother Philip in England. He is also into model
engineering and is currently working on a 1 ½: scale
Alchin traction engine. He started it in the early 90s
and worked on it intermittently for quite a while. He is
now able to spend more time working on it and is
getting close to giving the engine part a trial run on
compressed air.
Below are a couple of pictures he has sent me:
The first one essentially summarizes progress so far
with the collection of parts already made.
The second one shows the cylinder assembly that he
has been concentrating on more recently:
(I can just see the proud grandfather smile appearing
on Tony’s face!)
Last time I showed some images Bruce sent of the 3D
solid modelling he had carried out to design the shield
for his 4.5” howitzer. This time there are pictures of
some real metal:
(I hope some respectable bolts like BA have been
used?)
I did hear from Mike Clark; last month he sent some
pictures of the small drill press he has been making
up from the castings donated by Robert Langlois.
There are no more pics this time but he has found a 0
– 5/32” drill chuck that the design calls for. (The 0 –
1/4” size is more readily available but would look outof-
proportion on this small machine.) He also has a
motor on order to complete the job and allow it to
actually drill holes.
Nick Jonkman is working away at making what he
describes as a drum sander (or is it a belt sander?)
anyway here are some pics. It is quite a heavy-duty
piece of engineering for a smallish shop.
Brian Lawson went along to look at Kasey’s stuff and
bought the spot welder he made (and brought along
to one of our meetings) along with a set of metric taps
and dies. The smallest is 1mm and he is afraid to
breathe too close to this in case it breaks.
I have been working away on some refinements to my
Sealion. I now have a fairly simple carburettor system
that allows the engine to start up and run quite well on
propane and it idles quite smoothly at ~2000rpm. The
main problem I have is that at very high speeds quite
a lot of oil gets thrown out into the exhaust. At some
point I will have to take the engine apart and check
everything over but I think the problem is likely that
the pumped lubrication system is just supplying too
much oil and the piston rings cannot cope. (There are
no oil control rings – they are very difficult to
incorporate in this size of engine.)
This is the propane set-up with the primary regulator
bringing the pressure from the small propane cylinder
down to ~ 5psi. The gas demand valve and a
proportioning/mixing device are then attached to the
original gasoline carburetor.
Picture Missing
One tends to forget that other countries carried out
major developments in steam locomotives. This is a
German video of a Streamlined (Stromlinien)
Locomotive. (The commentary is in German but the
pictures tell the story – Dave; how about eine
Übersetzung?):
https://www.youtube.com/watch?v=Su8QG_qpdok&fe
ature=push-fr&attr_tag=nPtSQl0ZN-b6dkUl%3A6
Then I found a series of three videos on the Stuart
Triple Expansion Engine:
https://www.youtube.com/watch?v=OdJEk6uNXNQ
https://www.youtube.com/watch?v=QYIFfu0XqnI&t=4
1s
https://www.youtube.com/watch?v=lqjVXRsi1oo
What he is saying about the breaking in (or running
in) process also applies to internal combustion
engines. I mentioned how stiff my Sealion was when
first assembled, now it is much less so. One
indication of successful breaking in is that if you try to
bring the piston up to compression turning by hand
then let go, the crankshaft springs back. This
indicates both that the piston rings are sealing to
create some pressure and that the surfaces have
become fairly smooth.
Drawings for model engines rarely indicate any
tolerances for the fits of parts but my experience is
that if the clearances are right the engine will be
“tight” to begin with then loosen up after breaking in.
If it runs freely to begin with, the clearances are
probably too great and things will start to rattle after a
while.
What Happens Next?
As mentioned earlier, when we can resume normal
meetings is really anyone’s guess. Bruce and I will
continue to monitor the situation and keep everyone
updated when there is something to report. One
event I did have some information on was the
Southern Ontario Model Engineering Annual Picnic at
the Hamilton Steam Museum. This was scheduled for
September 13th. It looks as if this too has been
cancelled but if it is a “go” I will let everyone know. It
is mainly outside so maybe they will decide it is safe
enough to go ahead.
Our Website
https://sites.google.com/site/bluewatermes/
John Lovegrove
The other thing I have been working on is the ignition
system, in particular trying to use those very small
commercially available igniter coils I mentioned last
time. In my 20s I got fairly seriously into electronics
and built a number of different things so I have some
background in the area. I am now trying to design the
electronics to “drive” one of these coils from one or
more sensors mounted on the engine. What I am
finding is that ~50 years on, the basics of electronics
have not really changed but there is now a vast array
of components available that were not available back
then.
Something I was lacking was an oscilloscope to look
at what is happening at engine speeds and in the kHz
range when looking at the operation of these
miniature coils. Kasey had a high quality but old
“scope” and I was willing to make an offer for that.
However, his grandson decided that he would like to
keep it. Having concluded that one would be really
helpful for what I am doing, I applied to senior
management for funding. This was approved so now
I have a not-too-expensive device that should do all
that I really need (and probably a lot more as well.)
I did say that pics of anything interesting that anyone
has acquired would be valid input for the newsletter
so I will apply that principle to myself.
This is a picture of the oscilloscope from the company
website:
What it also means is another learning curve to work
my way around. The capability of present-day
oscilloscopes is really amazing and the learning curve
has lengthened to go along with that.
A few Links that might be of Interest
This is something I found showing what was involved
in the routine maintenance of a steam locomotive.
https://www.youtube.com/watch?v=LC1BEc04i-0
(Not surprising that railway companies wanted to
move over to diesels.)
We were watching a television program where this
Lombard’s (steam) Log Hauler was shown briefly. I
looked to see if there was anything on YouTube…
https://www.youtube.com/watch?v=nFxXqr-6Sdc