Aptil 2020
Bluewater Bulletin
Bluewater Model Engineering Society Sarnia, Ontario
Vol. 35 No.7 April-May 2020 Editor John Lovegrove
The April and May meetings have been cancelled because of current plague conditions.
The June meeting will likely be cancelled also.
The April meeting that never was
(and the May and almost certainly June meetings.)
Because it was clear that we would have neither an
April nor a May meeting I sent out an e-mail asking if
anyone would like to send me some information on
what they had been doing so that I could put together
a newsletter (of sorts.) So here we go:
Mikes Drill Press
Nick Jonkman was first to reply and when I first
glanced at his e-mail,
I thought he had taken upknitting! In fact, he has been wood-turning andproduced this rather nice knitter’s bowl for his wife.Nice work Nick, thankfully my wife already has one soshe won’t be on my case to make one for her.
At the December meeting last year, I brought along alot of items that Robert Langlois wished to give away.One item was a set of castings, drawings etc. for a
small drill press. Mike Clark offered them a good
home and has been busy machining the castings to
produce the finished item (pictures next column.)
I seem to recall that before equipment from the far
east became available at a price the average person
could afford, making one’s own equipment from
castings etc. was quite common. People stretched
their budget to buy a lathe then used this to make the
other things they needed for the hobby. The Dore-
Westbury mill and Quorn cutter grinder are other
items that come to mind. This approach has largely
gone by the wayside but looking at the Hemmingway
Kits website, they still offer castings etc. for special
items like boring/facing heads that are probably still
worth making one’s self.
square reinforcing wire mesh, cut to fit. Time to
complete this model was about 100 hours.
The present-day equivalent of producing one’s own
machine tools is probably buying a basic machine and
carrying out a CNC conversion. This is still a cost effective
way of getting yourself a CNC mill or lathe.
Don Eastman was recently asked to build a model of
the 80’ by 20’ "Ahmic". This ship was the “baby” of
the Muskoka Navigation Company fleet and sailed the
Muskoka Lakes from 1896 to 1951, when it was
scrapped. It usually ran twice daily from Rosseau to
Port Carling on the Ahmic River.
This model was constructed with a solid pine hull and
styrene upper structure. The railings are of half-inch
Tony has also managed to do a few more things on
his Case traction engine and is hoping to be able to
steam it up this spring.
During this time of doing things on a “virtual” basis
Bruce has been doing some virtual model
engineering. In truth it is some 3D solid modeling of
the next item planned for his 4½” howitzer. The last
time I corresponded with him he did not have the
material to proceed with the real thing but here are
some of the images from his CAD program:
It looks a little like the Segwun that currently runs on
Lake Muskoka, going through into lake Rosseau on
special occasions. The smokestack on the Ahmic
does look a little out of proportion – perhaps they
needed the height to get enough draft for the boiler
and to get the smoke clear of the decks.
Tony Koolen has been making some things (not
strictly model engineering) but still keeping busy with
his hands. This is a small dog
cage for his daughter
made from recycled wood. The sliding door runs on
brass rollers with sealed bearings (very
sophisticated!) He also made a window bench using
1/2:” black pipe and fittings for the legs and live edge
juniper with Rubio finish for the top part
with the size of the engine and I have been looking
around for something more compact. Miniature coils
and ignition systems are available (e.g. from S/S
Machine & Engineering) but they are made in small
quantities, are therefore relatively expensive and very
easily ruined. The key part of a high voltage coil in
the set of high-tension windings that comprises many
thousands of turns of very fine wire. The company
just mentioned are set up to do this, people have
wound these coils in their home workshops and quite
a lot has been written on the subject. However,
without making up some special equipment it is very
difficult to get it right. On the other hand, there are all
sorts of small commercial devices out there, made for
igniter circuits, where manufacturers have set up to
wind HT coils on a mass production basis and
therefore at a reasonable cost.
I did some searching around and Banggood (would
you believe?) have quite a variety of offerings. It is
very difficult to get specific information on the items
but there are several igniter devices they offer so I
picked the one that looked best and ordered 3 of them
in kit form (~$Cdn17 including postage!) They came
a few days ago and I have made one up to play with.
In between yard work and long walks to get some
exercise, I have been doing more work on my
Sealion. The ignition side now works well using large
(large) 6V motorcycle coil and home-made electronic
ignition system and I have been experimenting with a
carburettor system to work with propane. Engines run
much more cleanly on this than gasoline and there is
less “stink” when testing inside. The current problem
is to get uniform running over a wide speed range – in
principle it should be easy but in practice it is not.
Using the large motorcycle coil is really overkill but it
is good to have a reliable spark (particularly from a
Lucas coil) while playing with the carburetion and
other aspects. However, it is not really in keeping
changes in the electronics, I can dispense with the
distributor. The idle spark is no big deal; all small 4-
stroke engines with a flywheel magneto (e.g. lawn
mower engines) work like this.
Some other Offerings from Banggood
While searching around for the coils I found that they
supply quite a number of ready-made engines. I have
seen Stirling engines from them but they also supply
a couple of hit and miss engines ready to run:
They are battery powered (~6V) and have a high
frequency chopper circuit to feed the primary side of
the coil.
The secondary side gives a really good
spark that is hot enough to ignite a piece of paper! I
am now in the process of figuring out whether and
how they can be used in an engine ignition system –
the spark should certainly be adequate.
One other aspect of this is that both ends of the HT
coil are available to be used. Cars in our youth nearly
all had a single coil and a distributor to feed the
individual cylinders. Nowadays the distributor has
gone and one either has an individual coil for each
cylinder or double ended coils each feeding two
cylinders. Using the latter approach, on a 4-cylinder
engine, one double ended coil will supply cylinders 1
and 4 and another will supply 2 & 3. Looking at the 1-
4 coil; during one revolution, if #1 cylinder is near the
end of the compression stroke it will be fired, while #4
will be near the end of the exhaust stroke and will just
receive an idle spark. The next time around #4 will be
fired while #1 gets the idle spark. The 2-3 coil will
behave similarly but phased 1800 from the 1-4 coil.
The arrangement can be used with any engine that
has an even number of cylinders and even firing
intervals. The bottom line for me is that if I can get
these double ended coils to work, by making some
The Rest of the Season
May is definitely out and there is a significant question
mark over June. Even if the schools do re-open, they
are unlikely to allow anyone other than staff and
students into the buildings. Given the demographics
of our group, I rather doubt that we would want to
have a meeting in any case. At this point I therefore
feel that we have to forget about the remainder of the
2019-2020 season so far as meetings are concerned.
Scheduled Meetings dates for 2020
These were to have been as follows:
May 11th, 2020 – definitely cancelled
June 8th, 2020 – almost certainly cancelled?
Our Website
https://sites.google.com/site/bluewatermes/
John Lovegrove
Don’t get any bad ideas everyone – we should be
making things from scratch!
A few Links that might be of Interest
Bruce sent me these:
A homemade dust and smoke extractor for milling
machines (Joe Pi again.)
https://www.youtube.com/watch?v=0vbdtByyATQ
Homemade coolant pump
https://www.youtube.com/watch?v=-77tkfY7aC4
Turning a ball on a milling machine - very cool.
https://www.youtube.com/watch?v=31iAlFyAGLM
A machinist tips book from NASA 1960s Free
download and a few neat bits
https://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/
19650024825.pdf
A cool homemade tool for measuring bores accurately
https://www.homemadetools.net/forum/simplifyingmeasurement-
bores-27245
Dave Dazer made me aware of another series of
videos on “Winky's Workshop.” He is a kind of Joe Pi
character, posting videos of various things he has
done. This is a workshop tour.
https://www.youtube.com/watch?v=ShF9HhcubAA
Here are a couple I have found that seem to be
interesting:
Machining Cutters You May Have Never Seen - But
Should Own; Joe Pi again:
https://www.youtube.com/watch?v=-u-R3xd6KB0
A Brief Chat about Carbide Tooling - This Old Tony:
https://www.youtube.com/watch?v=rsFFWYo8ugw