Aptil 2020

Bluewater Bulletin

Bluewater Model Engineering Society Sarnia, Ontario

Vol. 35 No.7 April-May 2020 Editor John Lovegrove

The April and May meetings have been cancelled because of current plague conditions.

The June meeting will likely be cancelled also.

The April meeting that never was

(and the May and almost certainly June meetings.)

Because it was clear that we would have neither an

April nor a May meeting I sent out an e-mail asking if

anyone would like to send me some information on

what they had been doing so that I could put together

a newsletter (of sorts.) So here we go:

Mikes Drill Press

Nick Jonkman was first to reply and when I first

glanced at his e-mail,

I thought he had taken upknitting! In fact, he has been wood-turning andproduced this rather nice knitter’s bowl for his wife.Nice work Nick, thankfully my wife already has one soshe won’t be on my case to make one for her.

At the December meeting last year, I brought along alot of items that Robert Langlois wished to give away.One item was a set of castings, drawings etc. for a

small drill press. Mike Clark offered them a good

home and has been busy machining the castings to

produce the finished item (pictures next column.)

I seem to recall that before equipment from the far

east became available at a price the average person

could afford, making one’s own equipment from

castings etc. was quite common. People stretched

their budget to buy a lathe then used this to make the

other things they needed for the hobby. The Dore-

Westbury mill and Quorn cutter grinder are other

items that come to mind. This approach has largely

gone by the wayside but looking at the Hemmingway

Kits website, they still offer castings etc. for special

items like boring/facing heads that are probably still

worth making one’s self.

square reinforcing wire mesh, cut to fit. Time to

complete this model was about 100 hours.

The present-day equivalent of producing one’s own

machine tools is probably buying a basic machine and

carrying out a CNC conversion. This is still a cost effective

way of getting yourself a CNC mill or lathe.

Don Eastman was recently asked to build a model of

the 80’ by 20’ "Ahmic". This ship was the “baby” of

the Muskoka Navigation Company fleet and sailed the

Muskoka Lakes from 1896 to 1951, when it was

scrapped. It usually ran twice daily from Rosseau to

Port Carling on the Ahmic River.

This model was constructed with a solid pine hull and

styrene upper structure. The railings are of half-inch

Tony has also managed to do a few more things on

his Case traction engine and is hoping to be able to

steam it up this spring.

During this time of doing things on a “virtual” basis

Bruce has been doing some virtual model

engineering. In truth it is some 3D solid modeling of

the next item planned for his 4½” howitzer. The last

time I corresponded with him he did not have the

material to proceed with the real thing but here are

some of the images from his CAD program:

It looks a little like the Segwun that currently runs on

Lake Muskoka, going through into lake Rosseau on

special occasions. The smokestack on the Ahmic

does look a little out of proportion – perhaps they

needed the height to get enough draft for the boiler

and to get the smoke clear of the decks.

Tony Koolen has been making some things (not

strictly model engineering) but still keeping busy with

his hands. This is a small dog

cage for his daughter

made from recycled wood. The sliding door runs on

brass rollers with sealed bearings (very

sophisticated!) He also made a window bench using

1/2:” black pipe and fittings for the legs and live edge

juniper with Rubio finish for the top part

with the size of the engine and I have been looking

around for something more compact. Miniature coils

and ignition systems are available (e.g. from S/S

Machine & Engineering) but they are made in small

quantities, are therefore relatively expensive and very

easily ruined. The key part of a high voltage coil in

the set of high-tension windings that comprises many

thousands of turns of very fine wire. The company

just mentioned are set up to do this, people have

wound these coils in their home workshops and quite

a lot has been written on the subject. However,

without making up some special equipment it is very

difficult to get it right. On the other hand, there are all

sorts of small commercial devices out there, made for

igniter circuits, where manufacturers have set up to

wind HT coils on a mass production basis and

therefore at a reasonable cost.

I did some searching around and Banggood (would

you believe?) have quite a variety of offerings. It is

very difficult to get specific information on the items

but there are several igniter devices they offer so I

picked the one that looked best and ordered 3 of them

in kit form (~$Cdn17 including postage!) They came

a few days ago and I have made one up to play with.

In between yard work and long walks to get some

exercise, I have been doing more work on my

Sealion. The ignition side now works well using large

(large) 6V motorcycle coil and home-made electronic

ignition system and I have been experimenting with a

carburettor system to work with propane. Engines run

much more cleanly on this than gasoline and there is

less “stink” when testing inside. The current problem

is to get uniform running over a wide speed range – in

principle it should be easy but in practice it is not.

Using the large motorcycle coil is really overkill but it

is good to have a reliable spark (particularly from a

Lucas coil) while playing with the carburetion and

other aspects. However, it is not really in keeping

changes in the electronics, I can dispense with the

distributor. The idle spark is no big deal; all small 4-

stroke engines with a flywheel magneto (e.g. lawn

mower engines) work like this.

Some other Offerings from Banggood

While searching around for the coils I found that they

supply quite a number of ready-made engines. I have

seen Stirling engines from them but they also supply

a couple of hit and miss engines ready to run:

They are battery powered (~6V) and have a high

frequency chopper circuit to feed the primary side of

the coil.

The secondary side gives a really good

spark that is hot enough to ignite a piece of paper! I

am now in the process of figuring out whether and

how they can be used in an engine ignition system –

the spark should certainly be adequate.

One other aspect of this is that both ends of the HT

coil are available to be used. Cars in our youth nearly

all had a single coil and a distributor to feed the

individual cylinders. Nowadays the distributor has

gone and one either has an individual coil for each

cylinder or double ended coils each feeding two

cylinders. Using the latter approach, on a 4-cylinder

engine, one double ended coil will supply cylinders 1

and 4 and another will supply 2 & 3. Looking at the 1-

4 coil; during one revolution, if #1 cylinder is near the

end of the compression stroke it will be fired, while #4

will be near the end of the exhaust stroke and will just

receive an idle spark. The next time around #4 will be

fired while #1 gets the idle spark. The 2-3 coil will

behave similarly but phased 1800 from the 1-4 coil.

The arrangement can be used with any engine that

has an even number of cylinders and even firing

intervals. The bottom line for me is that if I can get

these double ended coils to work, by making some

The Rest of the Season

May is definitely out and there is a significant question

mark over June. Even if the schools do re-open, they

are unlikely to allow anyone other than staff and

students into the buildings. Given the demographics

of our group, I rather doubt that we would want to

have a meeting in any case. At this point I therefore

feel that we have to forget about the remainder of the

2019-2020 season so far as meetings are concerned.

Scheduled Meetings dates for 2020

These were to have been as follows:

May 11th, 2020 – definitely cancelled

June 8th, 2020 – almost certainly cancelled?

Our Website

https://sites.google.com/site/bluewatermes/

John Lovegrove

Don’t get any bad ideas everyone – we should be

making things from scratch!

A few Links that might be of Interest

Bruce sent me these:

A homemade dust and smoke extractor for milling

machines (Joe Pi again.)

https://www.youtube.com/watch?v=0vbdtByyATQ

Homemade coolant pump

https://www.youtube.com/watch?v=-77tkfY7aC4

Turning a ball on a milling machine - very cool.

https://www.youtube.com/watch?v=31iAlFyAGLM

A machinist tips book from NASA 1960s Free

download and a few neat bits

https://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/

19650024825.pdf

A cool homemade tool for measuring bores accurately

https://www.homemadetools.net/forum/simplifyingmeasurement-

bores-27245

Dave Dazer made me aware of another series of

videos on “Winky's Workshop.” He is a kind of Joe Pi

character, posting videos of various things he has

done. This is a workshop tour.

https://www.youtube.com/watch?v=ShF9HhcubAA

Here are a couple I have found that seem to be

interesting:

Machining Cutters You May Have Never Seen - But

Should Own; Joe Pi again:

https://www.youtube.com/watch?v=-u-R3xd6KB0

A Brief Chat about Carbide Tooling - This Old Tony:

https://www.youtube.com/watch?v=rsFFWYo8ugw