A classic engineering classroom project is the Egg Drop Design challenge where students must design, build, and test a structure to protect a raw egg from breaking or cracking after falling a vertical drop straight to the ground. For this portfolio project, you will design an egg drop structure using household items and create a multiview drawing of your design. Recall that in the engineering design process, the design and drawings are created before the prototype and testing.
If you choose to build and test your structure, you will achieve enrichment credit.
If you roll an egg along the ground downhill at considerable velocity towards a wall, you can reasonably expect the egg to break. Your arm provided the force to accelerate the egg to a certain velocity. That motion is being increased due to the acceleration of the egg down the hill (gravity). The egg will not drastically vary its direction and avoid the wall (inertia tends to keep it moving in a straight line). The combination of forces, gravity, motion and inertia will probably be sufficient to result in an impact between the egg and the wall that breaks the egg. This impact is called the primary impact.
There is a further impact which takes place when the egg hits the wall; this is when the mass inside the egg impacts against the inside of the wall of the egg. The egg white and egg yolk are usually in liquid form, and though liquid has considerable mass, the liquid inside the egg will rarely be the cause of the egg shell breaking. If you put a steel ball bearing into a plastic egg, and then shake the egg, you can hear the impact of the ball bearing hitting the inside of the egg, and it is easy to imagine the egg cracking because of the steel ball bearing. The impact resulting from the ball bearing striking the inside of the plastic egg due to the motion or change in motion of the egg is called the secondary impact.
Scientists and engineers have been working for many years to reduce the effect of impacts, primarily in the automobile industry. Efforts to reduce the primary and the secondary impact are commonplace. Kinetic energy is the energy that a body possesses as a result of its motion. Potential energy is the energy that exists in a body as a result of its position or condition rather than of its motion. In designing an egg drop structure, you should think about how the energy is converted from potential energy to kinetic energy, and the work done on the structure and the work done on the eggs.