The global in-plant logistics market was valued at USD 15.71 billion in 2024 and is forecasted to reach USD 38.24 billion by 2034, expanding at a CAGR of 9.30% (2025β2034). This growth is fueled by Industry 5.0 adoption, automation, robotics, and the expansion of e-commerce and warehousing sectors.
2024 Market Value: USD 15.71 Billion
2034 Forecast Value: USD 38.24 Billion
CAGR (2025β2034): 9.30%
Leading Region: North America
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In-plant logistics refers to the movement of raw materials, sub-assemblies, and components within a factory until they are transformed into finished goods. It covers storage, handling, building organization, and factory infrastructure.
β Benefits include:
Higher operational efficiency
Cost reduction
Improved productivity
Better customer satisfaction
Enhanced supply chain visibility
As companies embrace automation, robotics, and AI, in-plant logistics is evolving into a strategic backbone of manufacturing.
Industry 5.0 promotes human-machine collaboration for smarter production.
Use of robots, AI, and ML-powered solutions improving productivity.
Mercedes-Benz, BMW, and Audi (Feb 2025) explored humanoid robots in line-side logistics for advanced factory automation.
Growth of online retail driving demand for smart warehouses.
Warehousing companies investing in automated storage and retrieval systems (AS/RS) and robotics.
Directly contributes to the expansion of in-plant logistics solutions.
High Costs: An autonomous mobile robot for logistics can cost over USD 100,000.
Integration Challenges: Advanced solutions often demand large budgets for software, training, and compatibility.
Companies demand tailor-made solutions aligned with business goals.
Cloud-based logistics platforms improve real-time visibility & scalability.
JIT reduces overstocking & waste.
Effective in-plant logistics ensures smooth lean manufacturing operations.
Creates demand for precision-driven logistics tools.
Skilled Labor Shortage: Advanced logistics systems require specialized expertise.
Infrastructure Compatibility: Integration with legacy systems remains complex.
Held 32% of market share in 2024.
Driven by smart factories, e-commerce boom, and advanced warehouses.
The US controls ~72% of regional share due to rapid adoption of automation.
Projected CAGR 12.7% (2025β2034).
China, Japan, South Korea, and India leading adoption with EV manufacturing & Industry 4.0 initiatives.
China dominates with automated EV factories & robotics-driven production units.
Focus on sustainability, robotics, and industrial digitalization.
Strong presence of automobile & heavy machinery industries.
Key players are investing in AI-driven robots, AGVs, WMS, and cloud platforms to gain market share.
Major Companies:
Swisslog Holding AG
Daifuku Co. Ltd.
BEUMER Group GmbH & Co. KG
Honeywell Intelligrated
KION Group AG
KUKA AG
Toyota Industries Corporation
SSI SCHΓFER Group
TGW Logistics Group
Dematic (KION Group)
By Product Type
Robots (largest, ~21% share in 2024)
Automated Storage & Retrieval Systems (fastest-growing, ~11.5% CAGR)
Cranes, Conveyors, AGVs, WMS, Real-Time Location Systems
By End-User Industry
Automobiles (largest, ~22.05% share in 2024)
Electronics
Metals & Heavy Machinery
Retail & Consumer Goods
Food & Beverages (fastest growth, ~11.21% CAGR)
By Region
North America (US, Canada)
Europe (Germany, UK, France, Italy, Spain)
Asia Pacific (China, India, Japan, South Korea, SE Asia)
Latin America (Brazil, Mexico)
Middle East & Africa (GCC, South Africa)
The in-plant logistics market is on track for strong growth, powered by automation, Industry 5.0, and robotics adoption. While high costs and skill shortages remain barriers, opportunities in customization, cloud integration, and JIT systems will fuel expansion.
π’ In essence: Smart factories + automation = the future of in-plant logistics. By 2034, plants that adopt AI-driven and robotic logistics will lead in efficiency, cost savings, and competitiveness.