This is the process where the sugars, produced during the mashing are converted to alcohol by the yeast, releasing CO2.
The fermentation takes place in sanitezed fermentation vessels.
After the wort is cooled and aerated (preferible with sterile air), yeast is added to it and it begins to ferment. The temperature is an important process variant and should be controlled/monitored.
It is during this stage that sugars won from the malt are converted into alcohol and carbon dioxide (CO2), and the product can be called beer for the first time.
At the end of fermentation, the yeast and other solids are settled to the bottom of the vessel.
Fermentation goes through 3 phases until it is completed.
The phase starts after inoculation of the yeast and it can take up to 15 hours to finish. In this phase, yeasts adapt to the conditions of the wort and absorb oxygen, minerals and amino acids to synthesize proteins.
Sugars are converted to alcohol and CO2. In this phase, the time can vary, being influenced by different aspects, such as inoculated strain, temperature and oxygenation, but it can take from 2 to 10 days, depending on the type of beer.
It is possible to notice that a foam is formed. This foam is composed of yeast and wort proteins. Greenish spots can also be noticed, they are residues of hops, dead yeasts and wort proteins. The points will be fixed on the wall of the fermenter.
In the stationary phase, yeasts have already carried out practically the whole process, but the beer remains "green". This is due to compounds generated during fermentation that have not yet been fully absorbed by the yeast. This process will be completed at this stage.
To speed up the cleaning of the must, observe how the original gravity decreases and stabilizes. When it is stabilized, increase the temperature of the fermenter to one degree Celsius per day, until the optimal temperature for the yeast fermentation is reached. Then keep the temperature for two days.
Some yeasts are fermented at high temperatures, while others need lower temperatures. Therefore, to achieve an optimal result, it is not enough to set a single temperature to let the yeast ferment. Some factors, as temperature control and others will be essential to characterize the beer.
Each fermentation stage is important for a beer cycle. Without the processes, the beer will not achieve the optimal result.
“The brewer doesn't make beer , yeast makes beer . The brewer only prepares the wort and the yeasts will transform the wort into beer”
In fact, yeasts are going to convert that sweet wort that you prepared during the brewing process, into alcohol and carbon dioxide, resulting in the beer!
The beginner amatuer brewer, often thinks that craft beer alone is excellent, just prepare a ready recipe, put it to ferment and we have the craft beer, and as a craft beer it is much better than commercial beer, so that's enough.
However, over time you end up realizing that this is not the case.
It must be considered that a good fermentation is one of the main factors for the excellent beer. There is no such thing as an excellent beer without fermentation control. Without controlling your fermentation, you will not have an excellent beer , you may have a good beer.
So fermentation control is essential for those who want to produce an excellent beer.
The most basic and important of all factors is the control of the fermentation temperature!
To have a reasonable temperature control it is necessary to have a refrigerator with a thermostat (PID) so that, if the recipe indicates that the yeast strain has an ideal fermentation profile at 18°C, it can be adjusted to keep the fermentation at 18°C throughout the process fermentation.
Or even if it has a fermentation profile that on the second day it should be increase from 18°C to 19°C, on the fourth day from 19°C to 20°C...
In some cases, it cannot simply leave the yeast at room temperature, as depending on where it is fermented, it 0can experience a very sudden variation in temperature throughout the day. For example, in the early morning, the temperature may be in the region of 15°C and during the noon temperature can reach 30°C.
The temperature variation will stress the yeast, and all the yeast stress is turned into off flavors that you will feel in your beer.
Everything that stress the yeast will reflect in off flavors , mainly esters and higher alcohols .
The oxygen, normally in the beer production process, is the villain in almost all the brewing phases.
However, in the pre-fermentation stage it is essential. The synthesis of proteins for the preparation and construction of the yeast cell walls that are going to multiply to make the fermentation, needs a lot of oxygen.
So, little oxygen is synonymous of weaker cell walls, which result in yeasts that possibly will not have the potential for a good fermentation. It also reflects stress due to the lack of yeasts to mitigate your wort.
Due to that it can result in a more prolonged fermentation reflecting in an not excellent beer.
The inoculum rate is the amount of yeast that you add to your wort. According to volume, the density you have, you determine your inoculum rate and the estimated number of yeast cells needed to attenuate your wort.
The amount of viable yeasts in your liquid yeast vial or dry yeast package should also be taken into account .
Yeast always have a date of manufacture , and with each passing day, the viability of them will fall, especially liquid yeast that has a lower retention rate, ie, it has a higher decay.
So many times if you have a liquid yeast vial (for those who don't know what a vial is, I put a picture here) and it has been with a week, two weeks, or a month since it was prepared , you have a viability, now if he is already three months old , the viability will be much lower.
This is perhaps one of the most common mistakes among craft brewers, especially beginners: Inadequate inoculum rate , below the estimated.
I say it because there is a myth that 1 package of yeast is enough for 20 liters of beer , regardless of density.
But if you are going to make, for example , a slightly higher density beer and also depending on the viability, maybe 1 package is not enough for the 20 liters, although many brewers think it is, therefore, the attenuation, the fermentation, even if dragged, it will happen, only the result is not an excellent result.
When you do your mashing, at the mashing stage, you break down proteins , produce amino acids that will serve as nutrients for the yeasts.
In the case of light beers , with an initial density of around 1,040 or 1,050, it is usually sufficient (although there is usually a lack of zinc).
Now if you produce a beer with a higher density , the tendency is that these amino acids will not be enough, it is necessary to introduce nutrients for the yeasts, because the nutrients that the barley makes available will not be enough for an excellent fermentation.
Depending on the beer you are going to produce, you will need an addition of nutrients to have an excellent fermentation.
Respect the fermentation time
The brewer has to be patient . It is no use putting the wort to ferment and wanting to remove the beer just because 7 days have passed or the airlock has stopped bubbling.
You need to measure the attenuation to know that, in fact, fermentation is over, it means, all fermentable sugars have been consumed by the yeasts
It is very important to have patience and calm because at that moment the yeasts consume some of the by-products of the initial stages of fermentation, such as diacetyl, acetaldehyde, etc., which are off flavors for your beer.
By consuming these by-products, the end result of your beer's sensory profile will be much better.
Racking the beer with the yeast mixed in the bucket
They say that we make must, the yeast produces beer. It makes sense, because it is he who converts sugar into alcohol. It may be dry or liquid. The dry is more simple to handle, so it is the most suitable for beginners.
Do not forget that it must be added to the wort inside the fermenter tank, directly.
This is where the wort we produce will turn into beer. It is in this process that the characteristic aromas of beer are produced, as well as the formation of alcohol and CO2. In this stage, unwanted aromas are also eliminated and we must also be careful to choose the fermentation temperature, within the range of yeast activity.
Control is essential to ensure that the process proceeds, because the temperature will directly affect the function of the yeasts, so you must be careful and attentive.
Fermentation at higher temperatures is faster, has greater multiplication of yeasts and greater formation of higher alcohols. If you choose a lower temperature, you have a longer time but with less higher alcohols.
Thus, in general, Ales ferment at temperatures between 17 and 24 degrees, and each yeast has its most suitable temperature range. Already the beer of the Lagers family is fermented between 6 and 12 degrees and for fermentation of Lagers yeasts it is recommended to make the diacetyl rest at the end of the fermentation.
The duration of this step varies according to the temperature used, as well as the amount of sugars to be fermented.
It is the phase where the sugars are fermented by the yeast, which when the oxygen runs out, consumes the present sugar to survive and ends up converting into alcohol and CO2. To avoid problems, just control the time and use techniques to calculate the fermentation period - which in Ales lasts from 2 to 6 days and in Lagers from 4 to 10 days.
Also keep an eye on the movement of bubbles that happens in the air-lock and also measure the density as it will be an indicator that the primary fermentation of your beer is over - as all available resources have been consumed by the yeast.
In this phase, yeasts have already consumed a large part of the available resources and due to scarcity, they start to take advantage of what they themselves produced during primary fermentation, including unwanted products that can generate off-flavors, such as diacetyl and acetaldehyde. It is up to you to take sensory samples of the beer until unwanted aromas and tastes are no longer present in your beer.
The end of the fermentation can be measured with a density check. After that, the temperature must be reduced for greater precipitation of the yeasts at the bottom of the bucket, which will be eliminated.
After the end of fermentation, it is recommended to transfer it to a new bucket so that the residual yeast deposited on the bottom is eliminated. This process is not necessary in conical fermenters, which are valid for purging the yeast in the tank itself.
Maturation is not mandatory, but if you want to have a 10-grade beer, why not do a complete process instead of skipping and filling your beer? I consider it a process with many benefits for beer and that should be done right after the fermentation is finished.
Maturation has its basic functions, which are:
Sedimentation of yeast still in suspension
Formation and precipitation of cold turgidity (protein-polyphenol)
Adjustment of aromas and control of off-flavors (diacetyl, DMS, SO2,…)
CO2 saturation
“Rounding” or “smoothing”
Here, the time must be chosen according to the complexity and style of the beer. In general, more alcoholic and complex beers need a longer maturation process, reaching months in some cases and on average, maturation is at least one week, with two as a good time reference for many styles .
Regarding the temperature, it must be well below that of fermentation, precisely to interrupt this process. Therefore, Lagers mature at about 0 degrees, while ales below 10. Thus, like fermentation, higher temperatures accelerate the process during maturation, and low temperatures will help to generate a clearer beer.