Malting is the process in which raw barley or another grain is made ready to become the main ingredient in the brewing process. One of the key functions of malting is to degrade the grain's proteins and to create the enzymes (mainly β-amylases and α-amylases) and modify the starches (located inside a part called the endosperm) needed for the brewing process.
Malt is often referred to as "the soul of beer" and dates back over 4,000 years. Malt is one of four essential ingredients used in producing craft beer. It is malt that provides color, aroma, flavor, and body to every ale and lager, and can set each beer apart. Although a variety of grains have been used for brewing, barley is the preferred grain for beer. Barley itself can’t be fermented into alcohol, and so it is converted to malted barley, or malt, in a process called malting.
Malting aims to convert or modify the physical structure of the barley grain and allow synthesis or activation of a series of enzymes such that the final product, malt, is more readily used in the subsequent stages of brewing, distilling, or food manufacture.
Barley is the most common cereal used for the production of malt for brewing since it has a high starch-to-protein ratio and adhering husk that contribute to the economic yield and ease of processing in brewing and produces the characteristic flavors associated with malt for this purpose.
The process of malting involves three main steps. The first is soaking the barley - also known as steeping - to awaken the dormant grain. Next, the grain is allowed to germinate and sprout. Finally, heating or kilning the barley produces its final color and flavor.
The first and very critical step in creating quality malt is steeping. This is when the grain kernel is cleaned and brought to life with water and oxygen. This is done by immersing or “steeping” the grain in water, followed by an air rest period that allows the water content of the grain to increase. The absorbed water activates naturally existing enzymes and stimulates the grain to develop new enzymes. The water temperature and aeration are vital for producing high-quality malt. The steeping process can vary with grain type and size but typically occurs over a period of 24-48 hours. The steeping is complete when the barley has reached a sufficient moisture level to allow a uniform breakdown of starches and proteins.
The second step is to continue the germination process that started in steeping. Here, growth and modification of the grain occurs. From the outside of the grain, rootlets emerge from the kernel, and within the outer husk a shoot - or acrospire - grows. Modification is the breakdown of protein and carbohydrates and results in the opening up of the seeds’ starch reserves. This process typically takes 4-6 days and results in what is called “Green Malt.” To achieve a high quality and consistent germination process, our maltster controls temperature and moisture levels with regulated airflow and uniform water spray. To avoid grain clumping, non-uniform heating, and varying rates of germination, the grains are separated with periodic rotation. Even with modern equipment and this structured approach, the degree of modification is still gauged by our craft malster with his eyes, his sense of smell, and with his hands. Malting truly is part art and part science.
The third and final step in the malting process is kilning. Convection heat treatment dries the green malt to prevent further germination. If germination continued, the kernel would keep growing and all of the starch reserves needed by the brewer would be used by the growing plant. For most malts, moisture is initially removed from the germinated grain - this is called Withering. Additional drying further reduces the moisture content and prepares the malt for flavor and color development. Other important results achieved during the kilning process include enzymatic activity and friability. It is the controlled variations in this step that produces the wide range of malt colors and flavors used by brewers in crafting their unique and distinctive ales and lagers.