Bending Brake

The bending brake is a simple machine that allows the user to bend a piece of material in a straight line, while applying even pressure to both sides of the bend angle. On the brake, one side of the material to be bent is held in place using a vice, and the other side of the workpiece rests on a flat surface attached to two levers at either end. When the levers are pulled upward, the material is forced to bend along the bend line. There are some nuances to using the brake, listed below.

Access the manual here.

Read more about the bending brake

Di-Acro Finger Brake No. 24


Materials

The maximum capacity of the bending brake is 16 gauge in mild (low carbon) steel that can fit in the 24 inch wide opening. It can bend up to 135° in one bend. The material can be inserted up to 3 inches into the opening.

Tips and tricks for a good bend

  • When bending some materials that can be elastically deformed (such as steel), bend past the desired bend angle; due to elastic recovery, they will spring back slightly to the desired angle. To make sure that the bend angle is correct, either do some research and figure out the angle you need, or just keep bending and checking in small increments.

  • Bend in the right order. You want to make sure that after every bend, you are still able to securely fixture your workpiece. If you don't pick the correct order of bends, you'll end up with bends that you can't reach with the brake, and you'll have to do the rest by hand or with a custom jig. You may also want to design your part with this consideration in mind.

  • Account for bend radius (bend allowance). When you bend sheet metal, the material does not bend at a perfect 90° at the bend line. Rather, it forms a radius that can usually be estimated as 2x the thickness of the sheet metal. Instead of trusting me, find a bend radius calculator online. Adjust your bend line and cuts accordingly.

  • Use bend reliefs when bending thicker materials. Otherwise, tears or unsightly deformations may form at the corners of your bend.

  • For certain materials that are brittle or hard, such as acrylic, you may need to heat the area that you are bending, or anneal it before bending. Talk to Drew before you do this.