A single-objective engineering optimization refers to optimizing a structure to attain a single design goal, known as the objective function. Design engineers frequently aim to minimize a component's weight or optimize its manufacturing cost, in which case weight and cost design optimization goals.
In this project, I designed 3D models of rectangular sandwich-structured beams in ANSYS DesignModeler. I used built-in algorithms in MATLAB to optimize these rectangular beams' singular cost and weight for structural integrity. Two beam configurations were used: composite sandwich materials and another constructed by aluminum alloys. The bending stiffness of each beam was the critical design constraint for optimization.
The primary goal was to provide a computational platform for evaluating the design of sandwich structures to minimize their weight, maximize strength at a specified cost, and material usage for applications in the mechanical and aerospace engineering industry.
Sandwich Composite
Aluminum Alloy
Materials used:
Beam 1: Sandwich structure (carbon fiber-epoxy + polyurethane foam) Beam 2: Aluminum alloy
Hand calculations
Structural Bending Stiffness Constraint formula
Source: Gibson and Ashby
MATLAB script functions from hand calculations (Bending stiffness)
Beam 1
Beam 2
Cost optimization results
MATLAB optimization toolbox - solver terminates when minimum value is achieved
Beam 1 (sandwich structure)
Beam 2 (Al alloy)
Hand Calculations (Structural Weight Formula)
Structural Bending stiffness expressions are the same from cost optimization analysis.
Weight optimization results
Beam 1 (Sandwich Structure)
Beam 2 (Aluminum alloy)
Thank you very much, and please feel free to contact me for feedback or if you have any questions.