OPERATIONAL PLANNING & RISKS
Creating efficient processes for production according to customer and organizational needs
Creating efficient processes for production according to customer and organizational needs
QP 1.0
1) RESPONSIBLIITY:
Customer Service Manager:
Lisa Silveira
Responsibilities:
Assist Customer Service Rep with escalations or any other customer issues
Provide guidance and support to customer service reps
Responsible for Backlog Reports, On time delivery and customer feedback
Be the liaison for Customer Service between production, scheduling and management
Process Engineer Manager:
Priscilla Kozar
Responsibilities:
Review, plan and release all PO's through the ERP system
Ensure correct configuration of all parts/orders
Complete risk assessment for all new and up rev'd parts
Manage NPI (new product introduction) orders through from beginning to end, including continual customer updates
Update ERP system for routing
Customer Service Representatives:
Vanessa Markle (Remote)
Arthur Clemons (PSP West)
Responsibilities:
Acknowledge, Review and Process and save POs
Update customers on orders and delays (including pushout requests)
Request New Customer Information for ERP setup/Accounting/Shipping
Provide OOR to customers as needed or requested
Save and Review/Doc control prints and other documents required for order processing/setup
Estimating:
Steve Fortin (PSP East)
Responsibilities:
Review, plan and release all RFQ's through the ERP system and to the customer
Complete initial risk assessment
Research new vendors as needed
Scheduling:
Jessica Zamora
Responsibilities:
Planning and providing dates for new and upcoming purchase orders.
Printing of work order packets.
Scheduling/loading jobs on machines.
Pushing for updates from production to provide necessary recovery dates on late or potentially late orders.
RPM Coordinator:
Open Position (PSP West)
Responsibilities:
Primary responsibility is to review, plan and release all PO's through the ERP system for RPM / Prototype / Quick Turn / R&D orders
Ensure correct configuration of all parts/orders
Complete risk assessment for all new and up rev'd parts (when applicable)
Update ERP system for routing
Manage the purchase of materials, hardware, gages, and tooling as needed and releasing of RPM orders
Manage RPM orders throughout each operation to ensure on-time delivery
2) RELATED REQUIREMENTS:
ISO 13485
7.1 Planning of product realization
7.2 Customer-related processes
7.2.1 Determination of requirements related to product
7.2.2 Review of requirements related to product
7.2.3 Communication
8.2.3 Reporting to Regulatory Authorities
AS9100
8.1 Operational Planning and Control
8.1.1 Operational Risk Management
8.1.2 Configuration Management
8.2 Requirements for Products and Services
8.2.1 Customer Communication
8.2.2 Determining the Requirements for Products and Services
8.2.3 Review of the Requirements for Products and Services
8.2.4 Changes to Requirements for Products and Services
3) QUALITY PROCESS OBJECTIVE:
OBJECTIVE:
Ensure customers receive their quotes timely
Increase number of quotes won
Release order within allotted time frame:
Repeat: 5 days
New: 7 days
Assemblies: 10 days
Uprev: 3-5 days
RPM Assemblies: 2 days
RPM: 1 day
4) EFFECTIVENESS MEASURE:
Measurable KPI's (key performance indicators) are established within the monthly quality meeting report, section quality objectives.
KPI's are verified for effectiveness on a monthly basis.
If the KPI's are not met, management will assign activities to ensure that the quality process will perform within set guidelines, or justification will be noted on the monthly quality meeting.
Sustainability (Resource needs regarding training, equipment, software, man power): Y
Issuing quote on time: 80%
Quotes won/quotes issued: 20%
Orders release per allotted time frame: 85%
Meeting RPM promise date: 90%
RPM Quotes issued: 4 hours
ERF: 14 hours
RPM Quotes won/quotes issued: 30%
RPM Orders release per allotted time frame: 85%
5) ACTIVITIES AND EXPECTATIONS:
ACTIVITES:
Issuing quotes
Entering customer orders into the ERP system
Completing a contract review
Communicate with customer
Completing a risk management review
Scheduling and providing delivery dates
EXPECTATIONS:
Review and assessment of all applicable risks in relation to producing the product to ensure product and employee safety
Flow down of requirements and objectives (customer, legal and quality) to communicate what is to be achieved to ensure quality of product
Ensure accurate scheduling of each job to hit customer on time delivery
Clear communication to customers regarding their orders
6) PROCESS INPUTS:
Source of Input (Quoting):
RFQ (Request for quote)
Customer drawing
Solid models
Specifications
Quality requirements
Customer approved supplier list
Approved vendor list (AVL)
Quote log
Capacity planning
Source of Input (Contract Review):
Customer purchase order
Specifications
Customer drawing
Solid models
PO Log
Source of Input (Risk Review):
Customer purchase order
Terms & conditions
Quality requirements
Customer drawing
Solid models
Specifications
Customer approved supplier list
Approved vendor list (AVL)
Part master router
PO log
Risk matrix
Source of Input (Scheduling):
Official part master route
Machine load schedule
Backlog
7) PROCESS OUTPUTS:
Source of Output (Quoting):
Formal quote to the customer
Part master route
Quote log- status
Vendor NDA saved
Source of Output (Contract Review):
Soft acknowledgement
Saved customer purchase order
Work order created
Document control completed
Contract review checklist
PO log- status
Official order acknowledgement
Source of Output (Risk Review):
Official part master route
Risk review checklist
Kick off sign in
NVP saved
Risk matrix reviewed & updated (if applicable)
PO log- status
Source of Output (Scheduling):
Official due date
8) RELATED DOCUMENTS:
Policies:
Procedures:
Documents:
Work Instructions:
Flow Charts:
FC-1.0-001 Gate 1 Flow Chart (Needs Updating)
9) TRAINING REQUIREMENTS:
Training plans have been created for the positions listed in the responsibilities section
Click on the appropriate link below to see the training plan for that position
The supervisor is responsible for ensuring their employees are completing their training plans within the specified requirements
CSR Training Plan
PE Training Plan
Scheduling Training Plan
Manager Training Plan
10) INTERNAL AUDIT- VALIDATION AND VERIFICATION:
The following elements will be validated and/or verified as part of the scheduled internal auditing process.
Validation:
Quality system validated as part of the internal audit
Verification:
Compliance with all applicable requirements of the following:
ISO 9001:2015
ISO 13485:2016
AS9100 rev D
Corrective actions against this process have been closed and are effective
Training Effectiveness
Status of documented information
Verify documents are at correct revision and effective date
All new/revised documents released have all applicable employees trained