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1
While making replacement fake valve gear for the 2-cylinder simple, slip-eccentric, version (pictured on page 9 of NL&J 264) it had become more & more apparent that, using high-carbon steel, it was quite robust enough to drive a real valve.
An irresistible slippery slope led to photo 2:
2
At 1/32nd. size the gear gives a valve travel of a full 4mm which allows for quite practical port & valve proportions, as per photo 3, running well on air.
3
Thus encouraged, the low pressure engine was made using the same geometry, the difficulty of erecting the motion between the frames being overcome by pre-assembling the expansion links & radius rods etc. in a "box", photo 4.
4
This is then slid between the frames and connected to the eccentric rods, photo 5.
5
The box is secured by just one screw each side, held in alignment by the slidebar rings locating on to the cylinders' back covers, same as for the HP set-up, photo 6:
6
Crossheads are assembled from two halves, photo 7 . . .
7
. . . then pistons & rods screwed in from the front. All glands & piston seals are Viton O-rings. Photo 8 is a view from below of progress to date:
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Photo 9 and the final Video show it all turning over on compound air; the stainless steel pipework is a reheater.
9
Cylinder sizes are 9mm & 13mm bores X 20mm stroke, which is the size that John van Riemsdijk specified for his design of the Aster Swiss compound.
(When those models arrived from Japan, they were found to have 10mm & 13mm bores and John was not best pleased. Subsequently both Aster's Chapelon Pacific and their 2.3.2 U1 were given the same sized cylinders and, knowing how they perform, it isn't surprising John was somewhat miffed with the unilateral over-cylindering of the much smaller ten-wheeler.)
Wheel standards are not true Finescale, as I like the opportunity of running on others' outdoor tracks, but I find in practice that a tyre thickness of 5.5mm & a "full" 40mm back-to-back usually makes for a good safe compromise.
Take no notice of the Maunsell green paint: degreased & rubbed down it makes a good base for Nord chocolate & black . . .
And not a computer in sight ;-)