Every printing technology has advantages and disadvantages, and the one you choose to use usally will depend on your specific requirements as well as how much you want to spend and the amount of post processing you're willing to do after it's printed.
This overview shows a comparison between each of the different processes we have available in the SHU Digital Workshops, and a rough guideline of which sort of parts will work well for each technology. If you're interested in learning more about a specific technology, have a read through the knowledge base and/or come and nerd out with a technician to learn more!
As always, if you're unsure which printer would be best to use, come and speak to one of the technicians and we can advise.
Selective Laser Sintering uses a high-power laser to sinter small particles of polymer powder into a solid structure.
Polyjet works by jetting drops of photopolymer onto the build platform, then curing with UV lamps to bond layers.
FDM is best for larger, bulky parts without any delicate features. Depending on material, FDM is good for parts which need high strength in the XY direction of printing.
SLA is best for high detail parts with smooth surfaces. There are different materials which can be run, including clear, flexible, grey and castable wax resins.
SLS is best for strong, durable parts. It doesn't require any supports to be applied, so interesting geometries can be produced without much post processing required.
Polyjet is best for high detail, smooth surface parts and parts which require multicolour, meaning they don't have to be spray painted after printing.
As it prints in thermoplastic, heat press inserts can be used. Prints can also be paused to encapsulate nuts and other fixings to improve part performance. Some technologies also incorporate laying continuous carbon fibre inside the part for further strength.
SLA produces high accuracy parts and can print incredibly fine details. Depending on material, layer height can go down to 25 micron to achieve incredibly smooth parts which are also watertight.
SLS parts can be easily dyed and coloured. Assembled parts can be printed. Powder that hasn't been used to print parts can be recycled for future prints (but needs mixing with fresh powder).
Multicolour and multi-material parts can be easily produced, for example hard parts with a soft, flexible over mould component can be printed all as one piece to reduce assembly time. Parts can be printed matt or glossy.
Layer lines are easily visible and require lots of effort to sand/finish for painting.
Parts can be very brittle and any waste (supports, failed prints etc) cannot be recycled as they're thermoset plastic.
Parts with hollow or complex internal geometries (channels etc) can be difficult to remove powder from after printing. Due to the method of printing, a large number of parts should be printed at once to reduce wasted powder.
Parts are encased in support material which requires removal by waterjet, which could damage fine features. Any internal supports might be difficult to remove.