EV.3.3 Power and Voltage
EV.3.3.1 The maximum power measured by the Energy Meter must not exceed 80 kW
This rule defines 80 kW as our absolute power ceiling, no more than this amount can be pulled for usage in our vehicle. Given that our output current and voltage is measured through the Energy Meter, and discrete signals such as these can be computed to check and maintain compliance, it is relevant that power can be calculated in a number of ways.
As depicted above, power is dependent on voltage, amperage and resistance. No combination any of these contributors should be allowed to exceed the defined ceiling.
EV.3.3.2 The maximum permitted voltage that may occur between any two points must not exceed 600 V DC
This rule acts as an absolute ceiling for voltage throughout the vehicle, and because of this, our team must be very careful about the design considerations of our battery cells. If we design our accumulator using the wrong category of ratings, we may exceed this terminal voltage at higher states of charge.
So, how are voltage ratings designated?
In the case of specifications for our battery cells, there are three different types of voltages to keep track of.
Charging Voltage is the amount of battery voltage when the battery is fully charged or within the charging process.
Typical (Nominal) Voltage is the value assigned to a battery for the purpose of convenient designation. The actual voltage may vary above or below this value.
Cutoff Voltage defines the state of full discharge, in which the battery reaches a power-limit voltage beyond the maximum useful capacity.
As shown above, we are using the nominal voltage from the HeadWay Datasheet to calculate the nominal voltage of each module. Our maximum voltage is significantly less than the 600V ceiling, but if we had been close, it would be important to consider the 2 x (0.45V) deviation-per-module. Otherwise, our battery could potentially exceed the voltage ceiling.
EV.3.3.3 The powertrain must not regenerate energy when vehicle speed is between 0 and 5 km/hr
This section specifies speed constraints for regenerative braking. Our hypothesis for this rule's purpose is that the motor could potentially stall, or there could be residual counter-electromotive force (sometimes called back-emf) from moving the car around in the pits at competition.
But what is regenerative braking?
Regenerative braking is a mechanism found in hybrid and electric vehicles that converts kinetic energy into electrical power to recharge the vehicle's battery as the car slows down or goes downhill. Really, it works by reversing the electric motors that propel the car, which acts like a generator to feed energy back into the system.
Some benefits that come along with utilizing this system are potentially extending the range, extending the life of brake pads, and maximizing efficiency of the electrical system. Among the drawbacks drawbacks, though, are that it causes the brakes to be less effective at lower speeds.