HF: 0.5W Linear push pull PA

@10/7/2015

i did build some PA, almost all of them did not meet expectation, that is just experiment to find way to understanding a PA. from a bug transmitter(several years ago)  to something called transmitter,  these testing and building gain some experience, let me have a instinct of how the PA works in that way.

PA that eve built

when built  AM band transmiter (Techlib)  i totally don't understanding what happens there, and there is no instrument to do any  kind of check. that AM transmitter built 2 years ago, when i review that today, i recall some details, that is it's never seems to properly match to that antenna anyway.

 

same year with that AM band transmiter, i tried to build a CB band transmitter, 27Mhz: AM RX/TX  , at that time the expectation is a transmitter can emit hundreds mW to air, details recording in another little article Exploring PA , that AM modulator is weak without a audio preamplifier, and output obvious could not that powerful with one lipo battery except 8.4V to 9V. that little transmitter does could given about 200mW output, but a class C PA for AM is totally wrong.  

except that, there is lots of error in design, like, lack understanding the match networking, driven stage to final PA impedance did not properly matched. the driven stage to final PA impedance match is critical to achieve better result.  class C PA need a little bit strong driven signal, most important thing is driven stage could given a 2Vpp signal to 50ohm load does not mean it could driven a class C PA, cause BJT's input impedance roughly just about few ohm.

27Mhz

checking the data in Exploring PA, there is lots of suspect data there, i.e, driven stage deliver to a 50ohm load get lower voltage peak  to peak value than  it driven the final PA, this does not make sense, cause final PA's input impedance is much more lower than 50ohm. the reason is unknown now, mostly probably because testing method is totally wrong. but that project given me a clue about the class C PA, that's need a good driven stage properly impedance match and there is a minimal driven signal level required, and Class C  is not suitable for AM transmitter. 

last year, 2014, i start another experimental project, trying to design a TX chain for a FM CB band transmitter, PA: TX chain smoking Design. there, i did achieve something, and data present there is reasonable, driven stage deliver to 50ohm load is 2.5Vpp, when driven to final PA, reduce to 1.2Vpp. that driven stage use a class A design and that transformer is not very suitable because it's had  low XL and driven signal level is still not enough, but, better than that AM transmitter, get 360mW output finally.


SM0VPO HF linear amplifier

this time, i don't want to design something, just pick the very impressive SM0VPO's HF linear amplifier, all 2N2222(BC547), 500mW litte PA.

T1 primary is 14-turns of very thin wire (0.1mm Dia.) and the secondary is 1+1 turn of thin wire (0.3 mm Dia.)

T2 : (0.3mm Dia.):  Twist together three 50cm(according your ferrite ring)  wire. Wind 11-turns through(1-turn is passed through both rings). connect together A2 and B1 and connect to the positive battery rail. Connect A1 and B2 to the BC547 collectors.

i use the  Exploring PA 27Mhz FM transmitter  as driven stage(remove final stage PA), first time connecting all tergether power on, guess what, only 100mW  deliver to my AD8307 power meter.  why?

fist thing coming to my brain is, the wrong ferrit core

these type of core, almost can not working in HF i guess, i pick up them in the surplus market, it's very very cheap, maybe could only work at MF, and even low frequency.  20T on those core, you will get a 1mH inductor. 

thanks god, i get another type dual hole ferrite core, from TV 300ohm/75ohm connector

the truth is , this type of core works very well at HF, i get 600mW this time.

Compare the PA i ever made

* the transistor is a little bit hot, i thought it could because there is no glue to fix the 2N2222 to copper ground for good heat dissipation

* output signal a little bit distortion, might be over driven

compare to PA which i design and made, there is several significant difference:

 * the MOST big difference is the match networking,  T1 is 11T:1T for a single PUSH PULL transistor  that is 121:1 impedance transformer, present to T1 collector pretty high impedance (roughly  1.2k impedance  11*11*10R, but need considering the T1's Q)

*  T1 use a 47R degradation resistor to achieve almost a 50 Ohm  input impedance.


base on oscilloscope testing value, T1's base get about 2.5Vpp driven signal, present T1's collector about 18Vpp voltage, and transform down to 1.2Vpp driven for push pull, then bump to 16Vpp again to 50ohm load. from this information, we can not get the gain, the input impedance of T1 is unknown to us.

distortion output waveform observed, i guess this because  transistor is too hot.  first version experimental project look not nice, and i found it not suitable for experimental cause it's small.

I built it again, and again, finally i got this one, it's still ugly but comfortable to soldering and testing.

PA unstable

the later 2 board i built, it running into problem.  the PA self oscillation, even with extra bypass and DC isolation. first time i think it might because over driven, i  then try to reduce driven by some attenuation, but, it did not help.

when i check the circuits, found if i touch the T1's Collector, the oscillation will stopped, this remind me, there is couple from T1's collector to base, make it unstable when driven harder.  the unwanted signal coupled  there, because i soldering the T1 with long lead, and collector is close to it's base. when i re-position  T1's collector and base,  it's stable. driven it to 400mW is fine, waveform is pretty everywhere.

@several days later

stable problem always occur, days later, a new oscillator builded, connect to this little PA. this time, output is totally square wave.

JET-2740  3.1uH-4.1uH

i use a IF can as L1, a primary:secondary about 3.  T1 replaced with a 2N2222, Y1 change to a 9Mhz crystal, C3 exploit the internal capacitor inside the IF Can. to enable this oscillator working on 12V, change R2 to 13k.  T1's secondary connect to PA's input via a  0.1uF capacitor.  C2 is omitted.

i trying to cure this problem, first i think this because the wire from this oscillator to the PA input is too long, it is, about 5 cm. another reason might be the IF can pickup the strong signal. ground the IF Can but it does not help any a little bit. 

i found when i screw the top hat into the IF CAN,  the output could be stable but oscillator nearly stop oscillating. there is too much un certain issue in this oscillator. The Coil, the bias, even though this oscillator could output about 3 dBm to a 50R load, i don't think driving the PA directly from this oscillator is good. 

for the methods i tried, only light couple could resolve the problem, a 10pF capacitor insert into the path to the PA input.  with this light couple, still get 22 dBm output, and stable. based on this i added some attenuation before input to PA, try and try. finally, a input level <-10dBm get a 27dBm output, at 9Mhz, the gain(transducer) exceed 37dB. the miller oscillator really a powerful oscillator. given a output about 10dBm.

Gain

use a oscilloscope probe testing the T1's base waveform, i got a peak to peak voltage. RF output connect to a  Power Meter via a step attenuation. i try convert the peak to peak voltage to a input dbm,  then get the power Gain.  But this is the wrong method, cause input impedance is not exactly 50ohm at T1 base. 

Transducer Power Gain  is the most easy to get, connect my driven stage to the Power Meter, get 3 dBm, switch in the PA, get 27.5 dBm, so my amplifier GT = 24.5dB, not that bad. 

oscilloscope result:

BC547's base:  1.5Vpp

BC547's collector: 10Vpp (output power reduce 6dBm while hook the X10 probe to collector, so this is meaningless to calculate anything !!)

T1 secondary voltage: 2Vpp,  this is useful to calculate something if you want know push pull stage voltage gain, 12/2 about, 6 times voltage gain, about 15dB.