As my Hordweard journey continues, I will learn to process the raw wool into the quality yarns that I require for band weaving. There is not a great deal of information available for this process as it would have occured in Viking Age Norway, so the information below is a combination of modern and traditional methods most likely used by a 9th Century woman in Tonsberg, Norway.
*** Please bear with me as I learn: This page is under constant revision as I learn by experimentation, research and reflection ***
I have few questions to answer in this section...
What is a historically appropriate method to process raw wool in Viking Age Vestfold?
How would a Viking Age woman create the fine, worsted yarns needed to weave tablet woven bands like those recovered from Kaupang and Oseberg?
Skirting
Skirting removes the worst parts of the fleece - areas that are beyond salvage, often on the outside edges of the fleece. Most of the skirting will take place in the shearing shed. A heavily skirted fleece will contain very little poop, matted locks, vegetation material (VM) and caked in dirt. These undesirable areas are torn out and discarded, or repurposed as compost or garden mulch. Once you have finished skirting the raw fleece, you should be left with fibre worth cleaning and processing further.
This is the first fleece that I have ever prepared and it has taken a lot of courage to begin. This is a young Gotland fleece sourced from Australia. It has already been thoroughly skirted by the shearer and very few sections required further removal.
Sorting
The definition of undesirable fleece changes from person to person. If you are a band weaver, your concept of undesirable may be substantially different from a felter. Sorting your fleece is a second stage of skirting. This is your opportunity to closely inspect your raw wool, remove any remaining short cuts, vegetable matter, and stubborn knots.
Once you realise that there is order in the chaos, seperating a fleece lock by lock is methodical and deeply satisfying work. I will go into greater detail about the method I used below, but if you're interested in the process, check out this link.
Combing
Selective breeding to reduce the proportion of coarse kemp fibre to soft fleece has resulted in a huge variety of domestic sheep breeds. Primitive breed fleeces have a break point. This is a natural weakness of the fibre that occurs where the new growth of wool continues to lengthen fibres that grew the previous year. As you can imagine, the new growth has not seen the passage of time has a different quality to the year old fibres. The growth of new wool also brings a revitalisation of lanolin. In the wild, this break point would allow the sheep to roo and shed their fleece naturally. At this point, a clever shearer will cut just below the break point and use this new grease to hasten their shears. In the process, a small amount of short, new wool and/or second cuts may be present in the fleece and will need to be removed during combing.
When you comb your raw wool, all of these imperfections are trapped in the combing waste. Combing techniques will also allow for the separation of the coarse top outer hair from the finer, shorter underwool of the coat. Once combed, your fibre can be pulled from the tines of your combs into a wispy roving of fibre ready to dress your distaff for spinning.
Washing / Scouring
Raw wool, aka the fuzzy bit of the sheep, is imbued with a natural coating of grease. This is lanolin. Although "spinning in the grease" is completely achievable and preferred by some fibre aficionados, lanolin is often removed from the fleece prior to processing for cleanliness. After washing, you can expect a loss in weight. The greasier the fleece, the lighter it will be after a bath. Breeds with shorter staple lengths, such as Merino and Corriedale, will often yield a higher amount of lanolin, whilst those with longer staple lengths (Gotland, Leicester, Romney...) will contain a lesser amount. As such, shorter staple lengths may require a few washes to remove the lanolin to the same degree. Clean oils or clear fats were often reintroduced to the scoured fibre to assist with spinning after washing has occurred. Washed fleece is also prone to static.
A scouring substance or detergent may have been used to assist in the washing of fleece in Viking Age Norway. At Coppergate, a mineral clay derivative of fuller's earth was identified that may have been used to scour raw wool for processing. Other soaps, like those made from ash (lye) and animal fat may have also been used as a detergent. But, there is little evidence of this. Suint may also have been used to strip the oils from the fleece.
I will begin processing my very first fleece in the next few days. I hope to share my process, as well as all of the lesson I learn, with you. At the moment, I plan to skirt and sort my fleece by length. I want to try two different methods to process my first fleece.
1. Skirt - Sort - Comb - Spin - Ply - Dye. This method allows for spinning in the grease. I've never spun raw wool before, and I do think it is likely that this method would be popular in the Viking Age. I am anticipating very dirty hands and tools. But, I am eager to learn the difference.
2. Skirt - Sort - Scour - Comb - Spin - Ply - Dye. This method requires access to a scouring substance, or other process, to strip the dirt and oils from the fleece before spinning. I'm also eager to reintroduce rendered, clean oils back into the fibre as I spin. Cleaning the fleece before spinning may also improve dye coverage.
After Sorting
A full Gotland fleece is intimidating to navigate when you don't know what you are doing! The winning approach has been to sort through the fleece lock by lock - starting with the most desirable locks first!
Combing
Once sorted, I used my ullkam to flick out any plant debris, second cuts and short fibres from a handful of locks.
After two or three passes through my wool combs, I pulled the prime fibre through the tines of my wool combs to create a loose roving.
Spindle Spun and Plied
On the right is my first unscoured skein compared to my second scoured skein (left). You can see how much lanolin remains by the colour difference, but you can also see how much my wool combing improved.
Quality preparation = Quality yarn.
After Sorting
The Gotland fleece I have at hand is not dripping with grease, but still contains a fair amount. It has a nice hand. I hope to experiment with a few different methods of washing to remove some of the lanolin, dirt and scurf before spinning.
I've sorted the fleece by lock, taking time to compare every lock and group like with like.
Hot Scour with Soap
Just like washing dishes, hot water is used to lift the oils from the fibre. Add detergent after the water is poured to reduce suds. Slowly add fleece and submerge to soak. Try to limit agitation to avoid felting.
First attempt: I ran the water as hot from the tap and added a kettle full of boiling water. The temperature was about 60 degrees Celsius. I added a couple of squirts of my regular dish soap. Nothing fancy. And then, I submerged my wool. Left to soak for half an hour before carefully removing.
Hot Rinses
Remove from the soap bath and prepare a hot rinse to remove any residual soap, further loosen oils and dirt. Slowly add fleece and submerge to soak. Try to limit agitation to avoid felting.
First attempt: I prepared the hot rinse bath the same way as I did for the soap bath, minus the soap. I carefully submerged my wool and let it steep for another half hour. I removed it from the water before the temperature dropped too cool.I repeated this step twice to remove all of the soap.
Rack Drying
Once you are happy with the level of scouring, carefully remove from the final bath and place on a tea towel. Cover with another tea towel, roll and press out the excess water. Carefully remove the fibre from the laundry bag and lay on rack to dry in the sun.
First attempt: I was concerned that I had felted the fibre, but wet fibre looks different to dirty, dry fibre! Don't freak out if it looks flat, it will puff up when it is dry.
The difference
The fibre on the left is combed, but dirty. It has had the ends flicked to remove dirt from the tips.
The fibre on the right is the result of a hot soap scour. It is very clean, dry to the touch and some dirt remains at the end of the lock.
Combing
Combing is a skill that I am gaining a greater appreciation for each time that I do it. Hand combs are used to separate the locks into their core components, remove residual dirt, scurf, and second cuts. It is so incredibly suited to the task - combing is like magic! I'll go into it in greater detail below.
A surprising amount of lanolin and dirt can be removed with a hot bath.
Using soap to scour does a very good job of stripping the oils from the fibre, but this may not always be the best thing.
Leaving a small amount of lanolin in the fibre decreases friction and static when combing and spinning. This allows for spinning much finer, worsted yarns.
Quickly flicking the ends of your fleece before scouring will help the release dirt.
Working in small batches means greater control, but it does take time to get through an entire fleece this way.
Wet fibre may look flat and felted straight out of the bath... but, don't freak out, it will puff back up once it is dry!
Why not card? Carding and combing are two different techniques used to prepare fibre for spinning. Both techniques have positives and negatives depending on the type of yarn you are trying to produce. Some fibre artists even use both methods to create the perfect roving for their spinning projects! You can produce worsted yarns with combing, but it will take a number of passes to reach the same stage with cards. Worsted yarns can be spun tight, smooth to the touch, appear lustrous, and repel water. Woollen yarns may be loosely spun, coarse to the touch, appear fuzzy, trap warmth, will felt with agitation, and have greater water absorbency. To my limited, and ever increasing, knowledge, modern carding is perfectly suitable for most purposes, just not quite appropriate not for Viking Age re-enactment.
Preparing your fleece for washing lock by lock. A great video with simple and clear instructions to get you started with the scouring process.
Incredibly easy to follow instructions by Susan McFarland. Very clear demonstrations of an ergonomic technique that maximises quality fibre production.
Break point - Natural weakness of the fibre that occurs where the new growth of wool continues to lengthen fibres that grew the previous year.
.. in the grease - Working with raw, unprocessed fleece containing natural oils (lanolin) and dirt.
Flick Carding - flicking locks, or flick carding, is one way to process fibre with a single, small carder or comb. It's a quick way to process a small volume of fibre, lock by lock, for spinning.
Roo - Wild sheep and ancient breeds will shed their fleece naturally with the change of seasons, without requiring human assistance to shear.
Roving -
Scurf - Dead skin that gets trapped between the winter coat and new growth.
Suint - A historically plausible method of cleaning raw fleece with fermented, "stale", urine.
A wandering elf. (2004). Experiments with cleaning wool. Retrieved from
http://awanderingelf.weebly.com/blog-my-journey/experiments-with-cleaning-wool
Carpe diem! (2019, October 25). Processing local Shetland fleece and an apology. Retrieved from
https://wroot.blog/2019/10/25/processing-local-shetland-fleece-and-an-apology/
Mother of Purl (2018). How to skirt and clean a fleece. Retrieved from https://www.motherofpurl.net/blog/2018/4/3/how-to-skirt-and-clean-a-fleece
Neek P (2015, March 15). Raw fleece preparation - lock method 1 [Video]. Retrieved from https://www.youtube.com/watch?v=Rs3urrY1g8Y
The Woolery. (2020). How to wash and prepare fleece. Retrieved from https://woolery.com/how-to-wash-and-prepare-fleece/
Rose, K. (2012, May 25). Combing wool the right way with Susan McFarland [Video]. Retrieved from https://www.youtube.com/watch?v=bGbhEuqyTGo
Spinners Anonymous (n.d.). Wool preparation tips. Retrieved from http://www.spinanon.ladefoged.org/woolprep.htm