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The are the parts I used to built the powewall. You find a link to the Aliexpress (AliE) or the amazon store just below the picture together with some additional information.
The hardware I used to built the powerwall.
Amazon: ring terminals
AliE: ring terminals
Amazon: Torque wrench
AliE: Torque wrench
Go for model 0,3 to 30nm
Amazon: heat shrink tube
AliE: heat shrink tube
18mm or 3/4" , 2m per 16S
Amazon: heat shrink tube
AliE: heat shrink tube
11mm or 1/2" for 25mm cable
need 2 colour for + & -
Amazon: hydraulic crimper
AliE: hydraulic crimper
Amazon: HQ AWG4 connector
AliE: HQ 25mm2-AWG4 M8
Amazon: HQ AWG4 connector
AliE: HQ 25mm2-AWG4 M10
Amazon: cable crimpint tool
AliE: cable crimping tool
Amazon: cable cutter
AliE: cable cutter
Amazon: cable tie mount
AliE: cable tie mount
HC-1 for AWG4/25mm, HC-2 for AWG0/70mm
Amazon: stranded wire
AliE: stranded wire
Wire for balance leads. 1mm/18awg 120cm/lead
Amazon: small plier
AliE: small plier
For small stranded wire
Amazon: Multimer
AliE: Multimeter
Model UT123
Amazon: busbar battery term.
AliE: Busbar battery terminal
3 x 25 x 250 for one 16s
Amazon: HD busbar
AliE: HD busbar
8mmx20mm/330mm -> 2x + 8mmx20mm/200mm 1x
Amazon: utility knif
AliE: utility knife
To cut EVA foam, ...
Amazon: crimping plier
AliE: crimping plier
Amazon: Busbar insulator
AliE: Busbar insulator
I use SM-51 M8
Amazon: M8 terminal block
AliE: M8 terminal block
Amazon: wire stripper
AliE: wire stripper
Amazon: THT fuse holder
AliE: THT fuse holder
Amazon: solder station
AliE: solder station
Best value for money, trust me.
Amazon: Wrench set
AliE: Wrench set
To tap M3/M4/M6 & M8 in busbars, holders, ...
Amazon: phoenix connector
AliE: phoenix connector
Pitch 3.5mm 8P + 10P x2
for the BMS protection board
Amazon: Split sleeve 1"
AliE: Split sleeve
To hold the BMS leads. I use 19mm, better use 25mm
Amazon: silicon mat
AliE: silicon mat
Silicon mat for soldering, nice to have, not needed.
Amazon: third hand
AliE: third hand
Third hand for soldering.
Amazon: PCB stand-off
AliE: PCB stand-off
To keep PCB from shelf, HC-16
Amazon: Adj. cable clips
AliE: adhesive cable organiser
To hold the wires at the back of the BMS 13/16mm
Amazon: Battery switch
AliE: Battery switch
Amazon: Surge protection
AliE: Surge protection
Amazon: cable tie holder
AliE: Cable tie holder
Amazon:
AliE: M3 screw 5mm
Screw for BMS holder
Amazon: DC breaker
AliE: DC breaker
Amazon: Drill bits set
AliE: Drill bits
You need 2,5 - 3 - 4 - 6.5 - 8 and 10mm for the project
Amazon: copper cable
AliE: copper cable
Cable 25mm2/AWG4
Amazon: MC4 connectors
AliE: MC4 connectors
Amazon:
AliE: Fuseholder + fuse
Amazon: AC/DC clamp meter
AliE: AC/DC clamp meter
Amazon: ferrules BMS leads
AliE: ferrules BMS leads
Amazon: ferrules battery leads
AliE: ferrules battery leads
Amazon: MC4 pliers
AliE: MC4 pliers
Hi , here I'll post all PDF, JPG, gerber files and powerwall related documents. Feel free to download them.
Easypowerwall - documents
EVE 280AH 6000 cycle cells
Eva foam - single sided adhesive. 2mm thick black/yellow 10 meter
Ring terminals - Yellow - blue - red
Shrink tube for 25mm connector blue & red (11mm)
25mm connector high quality 8mm (25mm2 = 4awg)
25mm connector high quality 10mm (25mm2 = 4awg)
Connector to hold cable on shelf (HC-2)
Connector to hold cable on shelf small (HC-1)
Shrinktube busbar + 70mm cable 2m/16cells
Busbar for + & - battery terminal 3x25/250 4x
Busbar for powerwall 8x20/330 -> 2x + 8x20/200 1x.
Busbar insulator
Multistrand calbe 18awg/1mm (120cm/BMS lead)
Balance lead wire 1mm2/18Awg (1m20 per lead)
Split sleeve cable management (19 or 25mm)
BMS 4x
BMS holder
Screws BMS holder M3 / 5mm
BMS fixation M6 25mm
BMS protection board fuses SMD
BMS protection board fuses THT
BMS protection board connectors 2x 8P + 2x 10P 3.5mm
M8 single stud M8
Fuses THT connector F3A
PCB holder model HC-16
Cable organiser for BMS leads (13-16mm)
High current fuseholder + fuse
High current switch
Cable holders plexi HC-4
2 pole DC breaker. Value depends your setup. Contact me.
2 pole lightning surge protector
M8 hexagon head screw 20mm for main busbars cables.
M8 lock washer
Tie wraps 5x200mm
Pliers (small)
Digital torque wrench model 0.3 to 30NM
Hydraulic crimper OR
Mechanical HX-50B crimper plier
Electrical cable cutter model LA110110
thread M3 - M4 - M6 - M8
Thread holder + M3 -> M8
Drill bits 3 - 4 - 6.5 - 8 and 10mm
Solder station
Heat gun
Smart digital meter 4 digits model UT123
Utility knife
Tubular terminal crimping pliers
Stripper tool
Nice to have
Silicon soldering mat
Third hand for easy soldering
SMD soldering station 858D