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Cable carriers are guides designed to surround and direct flexible electrical cables and pneumatic hoses or hydraulically connected to moving automated machinery. These are also called energy chains, drag chains and cable chains, depending on the manufacturer. These cables reduce wear and stress on hoses and cables, improve operator safety and prevent entanglement. Cable carriers can be arranged to accommodate rotary, vertical, horizontal and three-dimensional movements. Cable carriers with highly flexible cable often extend the service life of cables. There are many manufacturers who offer flexible cable carrier online in India. But before knowing these manufacturers, let us first understand a bit more about cable carriers.
Structure of cable carrier
Typically, carriers have a rectangular cross-section, which has cables inside it. These cross-bars of the carrier are along the length, which can be opened from outside so that cables can be easily inserted and plugs remain connected. An internal separator within the carrier separates the cables from each other. Cables can also be held in place with integrated strain relief. The mounting brackets ensure sturdy fixation of ends of the carrier to the machine.
Other than bending in one plane due to its rigid jointed structure, cable carriers also often permit bending in one direction. In combination with the rigid mounting at the end of the carrier, this ensures complete prevention of enclosed cables from flopping in an undesired direction and becoming tangled or crushed.
Variants of the cable carrier
There are many variants of cable carriers, which mainly differ with their size, style, performance range and prices. Here are some of the common variants of cable carrier.
Open
Closed, protection from debris and dirt like metal shavings or woodchips.
Stainless steel or normal steel
Low noise
Cleanroom compliant
Multi-axis movement
High load resistant
Water, chemical and temperature resistant
Application usage example of the cable carrier
Cable carriers are mainly used in moving automation applications that involve the transferral of energy, liquids, data or gases. Some of the examples of applications include machine tools, cranes, car washes, medical and laboratory equipment, automatic warehousing, forklifts, industrial robots, offshore oil rigs, and stage technology.
Igus, the flexible cable manufacturer in India
Igus is a German-based plastic fabrication company in Bangalore, India. It was established in the year 1964 in a double garage in Cologne, Germany by Günter Blasé. In the initial days, the company worked as a complex technical polymer component supplier. Later, in the year 1983, Frank Blasé started with injection-molded polymer bearings while reinforcing plastic cable-carrier systems. These were established as two distinct product groups along with setting up a network of sales engineers.
Today, Igus has its footprints in countries like Germany, Australia, Argentina, Austria, Brazil, India, Bulgaria, USA, China and Japan amongst many other companies. Igus is one of the most reputed firms in India, manufacturing moving machinery components. It has a huge range of products such as robotic components, linear guides, cable accessories, cables, bar stocks, e-chains and bearings that the company manufactures and sells throughout India.
The product range in e-chain® Cable Carriers includes E-Z Chain®, E1 System, Zipper chain, SnapChain, E2 micro, E2 mini, E2/000, E2 R100, E2 R, R2-1, RX tubes, E4-1, E4-1L, E4/100, E4/4, E4/light, T3 System, E3 system, System E6, E6-1 System, triflex® R, E-Z triflex®, triflex®, twisterchain new, twisterchain, twisterband, twisterband HD, rol e-chain® Series, and many more. Igus has availed these flexible cable carriers online in India, where buyers can any purchase any product with no minimum order limit. Igus delivers the orders within 24 hours of purchase. Check out the website to know more about these products.
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