Odd cuts, live edges, knots, cracks and natural blemishes. These are perfect to help bring character to the box. Perfect, straight grain wood is really boring!
Crazy beautiful pallet boards!
Fir, Blue Stained Pine, Redwood
You can go to the lumber store and buy oak, popular, walnut, cherry and other specialty hard woods as well as fir, pine, ash and other soft woods. At wood workers' stores you can get exotic woods. Depending on what you want to do and your sensibilities and budget, this may be an option. I sometimes will buy a walnut or cherry plank at the lumber store if I can't find something at the recycle store or from a pallet.
To me, there's a certain economy of resources when one can use a piece of wood that would otherwise be burned or chucked in the land fill. I have found some lovely pieces of red and white oak, green and grey toned popular, blue stained ponderosa pine, white pine, Douglas fir, and some wood that I am not sure of.
Of course some crafts people hate pallet wood. "Don't use it, it will ruin your planer knives." "It may have toxic chemicals sprayed on the wood." "It takes too much effort to rescue a piece you could buy at a lumber store." These may all be true if you are not observant and careful. If you use the underside of the pallet, for example, small pebbles can get embedded and will chip a planer knife. So, for the most part I don't try to plane these boards unless I am pretty sure there isn't gravel in the wood!
As far as nails, I general just cut the boards out of the pallet. This give you plenty of length to make boxes. If you want the 2x4's (which can often be made of oak) then the nails are a bit easier to remove when you can pop out the remaining wood of the plank and then use a crowbar to remove the nails. I have a host of oak 2X4's that I am saving to make a large island bench. Try to buy an oak 2x4!
The planks off a pallet are rough and don't look good at all.
When you plane it, however, sometimes you discover some amazing grains and things you'd never find at a lumber yard! This piece of oak made an amazing box!
A neighbor took down an old fence. He stacked the lumber and put a sign on it, "Free!" You couldn't tell whether it was cedar or pine or what. It was covered with several coats of stain or paint and covered with lichens and mosses. I checked the plank carefully and there were no nails, so I planed half a plank. Carefully at first, just a 1/16 to see what the wood was and how hard or difficult it might be.
After a few passes I could smell the chips and knew what I had, some clear grained redwood. I thought, I need to go get the rest of that pile! Alas, it was gone when I returned.
Redwood isn't the easiest to use in making a small wood item. It is soft and doesn't take an edge worth a darn. But, there are some uses that I've found where it can be a real beauty.
When planing, take your time and do small cuts on one side and then do the other. Do several planks together so that you have sets of planks with the same widths.
Plank edges are often rough and uneven so they need to be joined. For shorter pieces you can use the fence of the table saw to cut a sharp edge, but even for some pieces that are warped or have no good edge, I will put them into a jig as shown. The mdf piece runs along the fence so is parallel with the blade. You clamp your plank to the board and then run it through the saw. You will now have one line that is straight. Thereafter you can use that line on your fence to make a parallel piece.
For most of the work of box building a fine tooth blade can be a good choice. You want something that will not create rough edges. When cutting rabbits or finger joints, however, a flat toothed blade is needed. Otherwise, you will not have a smooth face on the wood and will have to chisel or sand them so.
Making small things out of wood requires that you use a sled on the table saw. There are lots of plans and designs published on the web, so a simple search will give you the design you need. The main issues are safety and accuracy.
Hold Downs
Small pieces are hard to hold and dangerous to do so with fingers next to the blade. Hold downs and clamps replace fingers on the saw.
This hold down is a nut that is embedded on the sled attached to a threaded handle. A piece of Trex or oak stick is tightened down so a tiny piece can be squarely cut off the end of this board.
I had seen a video on making you own brand for wood projects, so I got a piece of brass, used a Dremel tool and carved one.
The first iteration was a failure...the video warned pf this folly! I remade the brand and decided on a different look, so here's the new logo: