Wet clay generally comes in a "block" of clay which often is packaged in 25lb sealed plastic bags, often packaged together in 50lb boxes (including two bags of clay per box).
This freshly delivered clay is ready to use. However, if the clay bags are left slightly open or sit for too long they can begin to harden and thus become unworkable without being processed or fully recycled.
Keeping clay in a warm, humid environment will help it to retain moisture for a longer period of time. While a warm and dry environment will dry out clay if not stored in a sealed container/bag. Additionally freezing temperatures can cause clay to flake fracture.
It’s important to consider the environment of your work space and storage space, being careful to plan your ceramics projects around the requirement to keep clay from drying out between work sessions.
Keeping wet clay in the art classroom space can be a challenge, but if you prioritize the storage of your wet clay, your are able to enjoy the opportunity to explore creating your own ceramic art pieces.
It is your responsibility to follow the instructions and processes outlined in class to keep your clay workable and ready to use each class period.
When clay is not stored properly it becomes dried and unworkable. Dried clay should be kept in airtight or at least covered containers when possible to avoid the fine clay particles and particulates from becoming airborne.
When working with dried or powdered clay such as in the recycling process, it is important to work outside or in a well ventilated space, wear a mask if possible, and take other precautions in order to minimize dust.
Clay is an organic material and thus we generally work with it using our bare hands, with the assistance of other tools and equipment. Here are a few important things to know about working with clay (these will not include safety concerns as those have been covered in another section).
DRYNESS & HYDRATION - When working with clay your hands will pull moisture from the clay, and the clay will pull moisture from your hands, so often times as you are working with clay your skin and the clay will simultaneously begin to "dry out." It is important to find a balance to adding moisture to both your hands and the clay as you are working and after. To keep your clay hydrated while working with it, keep a bowl of water with a sponge and a spray bottle close by to rehydrate your clay as you are working with it. Additionally check out this artist's advice from her blog The Potter's Wheel as she shares some of her findings on ways to keep your hands moisturized while working with clay.
PLASTICITY - One of the things that makes clay so wonderful to work with is its plasticity, which makes it easy to mold, and form into the desired shape, however this is not without limit. While clay is moldable, it prefers to be compressed, pushed, and squeezed as opposed to stretched, pulled, or ripped. Depending on the method you are using you may need to "stretch" or "pull" the clay, but if you can do so by squeezing or compressing, you minimize the cracking caused by stretching, pulling, or ripping clay.
Clay is handled differently at its various stages. Below is a guide as to how to handle and store clay at each stage...
Raw or Wild clay needs to be processed before usage. It is not likely that we will often have to opportunity to work with raw clay in this class, however check out how this team of artists at Hydeparkhill studio handle the raw clay they dig and prep it for use.
This type of clat often comes in thick paper bags like cement or flour, and is ready to be mixed with water. Many potters store powdered clay bags stacked flat on shelves or even the floor. Due to the risks of clay dust we generally purchase wet/plastic clay as opposed to powdered clay. Therefore the dried clay that we have will generally consist of clay that has not been stored properly and therefore left to try, or broken projects. These dry pieces of clay are generally kept in a designated bin and need broken it to small pieces that are ready to be recycled. After being broken to small pieces the tiny bits of clay should be stored in designated covered or airtight bins to minimize dust.
Slip / Slurry: Can be stored in sealed containers. However allowing some airflow at times can reduce the potential growth of molds and bacteria. Small amounts of vinegar or bleach can also be added to slip or clay in the recycling process with standing water on top to prevent molds and bacteria growth. It is important to know that some bacteria that breaks down organic material in the clay are considered good for the clay and can actually increase its plasticity, without being harmful to the potter him or herself. In our ceramic studio we generally keep one large slip bucket for class / community use, and/or a slip container for each group. Each table is responsible for maintaining their own slip container, and contributing to maintaining the community slip bucket.
Plastic clay is workable and ready for use when starting a new project. Depending on what type of project or process you are using you may need the plastic clay to be more soft or firm.
Plastic / Wet Clay... Must be kept sealed or wet in warm, humid environment. While working on a clay project in ceramics class there will be two various ways in need to handle & store wet clay. You will hear the terms "Working Clay" & "Your Project" being used to refer to clay you are using to create your current assignment. "Working Clay "is clay that has been made available to you in order to use to create your current project. It is usually balled, cubed/blocked, or sliced waiting to be formed when you are ready. Working clay may be given to you directly after being cut off of a fresh block of clay, but more often in class the working clay is chunks of clay that you have access to daily either on your table shelf or in kept in a designated space. "Your Project" referest to the project you are currently working on which includes the portion of your project that you have completed thus far. This clay still needs to remain at the appropriate stage of plasticity to remain workable for the duration of your project or assignment. In a classroom setting you are not able to work on your project for hours at a time, so your project must be stored properly daily at the end of each class period in order to ensure that it is workable the next class period. When you are absent or someone at your table is absent (especially for an extended period of time), It is important that you help your table mates by checking each others clay.
Working Clay - Over the years we have kept working clay various ways. Depending on our classroom set up for the year or the particular project, you will likely have access to clay one of two of the following ways class/community bags/bins or in individual or table/group containers. When clay for student use kept in "community/class" bags/bins that all students have access to, these are generally these are separated into three bins; soft, medium, and firm (note all of these are still workable variations of plastic clay. If clay is to hard or dried to be workable, it needs to handled differently - see below) Using this method, at the end of class each student will use a spray bottle to spray his or her extra clay with water. Then each student will wedge and ball up the clay into workable chunks. Finally the student tests their extra clay pieces by squeezing them to see which bag they should be placed into, and putting their clay in that bag. If using individual or group bins, each student is simply responsible for keeping their own working clay at the desired plasticity, and ready to use each class period. Students will do so by checking the clay at the end of every class period, and taking appropriate measures, such as adding water, wedging, wrapping and storing their clay responsibly.
NOTE: Once clay begins to dehydrate, and even though it is still wet it will begin to become more firm and can be troublesome to work with as it loses plasticity. It can be quite difficult to "bring it back to life" simply by adding water with your hands. If your plastic clay begins to harden slightly there are some tricks you can try to add water to make it workable again. This process is often call "rehydrating" or "reconstituting" the clay. See the Recycling / Rehydrating page for tips and tricks on how to do so.
Your Project - In class while you are working on your project you will generally be wrapping your clay in plastic, and/or placing it in a sealed in a plastic bag or container container at the end of every class period. When wrapping up your partially complete clay project, it is important that you carefully place your clay in the designated bag or container, then gently press out excess air, in order to keep your clay from beginning to dry out. The exception to this is if you do want or need your clay to harden slightly in order to be able to begin the next stage of your building or creation process. In this case sometimes you intentionally leave air in your bag or container when you put it away to encourage a subtle drying or hardening of your clay. When desiring to keep your clay soft other measures can be taken to discourage the clay from drying too much such as sponging down the caly with a damp sponge, using a spray bottle to mist small amounts of water into the bag, wrapping your clay project in a damp paper towel. However all of these methods can be tricky especially for beginners, for instance, too much water can cause cracks, if the damp paper towel begins to dry out, it will actually pull moisture from the clay
Leatherhard / leathersoft clay still needs to be sealed while working in this stage. For instance if you are carving or attaching pieces of your clay project over multiple class periods, the clay needs to remain wet enough to attach using the score slip method, or to carve with ease, while being hard enough to hold its shape or form. Most often you will store leatherhard clay the same way you do plastic clay, by wrapping it up tightly to avoid air exposure. This needs to be done with absolute care, because as the piece dries more, it becomes more and more fragile. Some pieces especially sculptures and items with handles and feet or producing pieces are more challenging to wrap & store daily, but feasible when done soe thoughtfully. You will continue wrapping your piece at the end of each class until you are finished with the building or creation of your clay piece and are ready to begin to allow it to dry to the bone dry / greenware stage.
When you are ready to begin air drying your finished piece it is best to allow your clay to dry slowly. This often means allowing your piece exposure to more and more air over time meaning you will loosen the clay bag that is is wrapped in over time until the piece is fully exposed. Depending on the type of clay product you made, there may be some other tips to allowing your clay to dry. Clay shrinks when it dries out, therefore some pieces can warp or crack if they dry too quickly or unevenly. Hallowed clay dries much more evenly and efficiently than solid clay which is why most sculpture pieces are hallowed in the building process.
Once your clay project is fully dry it is now considered "bone dry" sometimes also referred to as "greenware". This usually means your project is complete and ready to go in the kiln, however at times bone dry clay may also include pieces or scraps of clay they were left out and have become completely dried out. These dried bits of clay will need to go in the appropriate bin to be broken down and recycled at a later date.
The finished projects are generally stored on a designated shelf, surface, or kart. Bone dry clay is extremely fragile, so you need to be extra careful when handling it. It is important that you minimize touching or moving your piece at this point as much as possible in order to avoid to avoid breaks. Also, resist the urge to touch or handle anyone else's project or pieces (anytime really, but especially at this stage). They are simply too fragile, and you don't want to be responsible for breaking someone else's piece. You will need to make sure that other clay that has dried accidentally due to not being properly wrapped or stored, is put in the designated bin to be broken down and recycled at the desired time.
If your clay breaks or cracks at this stage it can be very difficult to fix. You may be able to save it by re-wetting the clay and filling gaps or re-attaching pieces with water and slip, but it is not always possible. If you are able to manage a cosmetic, or semi-structural fix, it will lose strength and be likely to break or crack in that spot again either during or after the firing process. It will also be more fragile to handle if it has been repaired at the bone dry stage. It is best to take all possible precautions to avoid breaks and fractures.
Once bone dry clay has been fired in the kiln it becomes bisqueware. It is now hardened due to heated in the kiln and undergoing both a physical and chemical change. The clays physical appearance has changed (In may cases from a grayish color to white - when using standard "white" clay). The ceramic pieces are now hardened and more durable (but still breakable). Handle with care, by moving and carrying pieces thoughtfully, slowly, and with both hands.
In class you will generally have your pieces either passed out to you or available for pick up on a designated shelf or cart after being unloaded from the kiln. Often times we will make and fire multiple projects before we begin glazing pieces. In this case you will store your bisque fired pieces in a specified location until they are ready to be glazed. When it is time to glaze your bisque fired pieces, you will need to wipe them off with a cloth or rag to remove dust, dirt, or debris that may affect your glazing.
Finally it is time to glaze your piece. Not all ceramic pieces are glazed. They can be finished many other ways, such as painted with acrylics, watercolor, and more, and many artists, especially sculpture artists use these types of finishing techniques. However, in standard production ceramic pieces are "glazed" so that the surface is no longer porous, and they can be washable, and weatherproof.
In class most of our glazes come in pint sized bottles or containers. They are generally chalky liquid like substances and will most often be painted on using a brush. However many potters and ceramic artists prefer other methods of glaze applications such as pouring.
Our glazes are stored in multiple locations generally separated by brand and type. Please make sure that you follow the instructions on the Glazing / Finishing page when selecting, hanling, and using glazes. Remember not all are food safe!
It is very important to look at the color charts and sample glazes when selecting your colors. Glazes will NOT be the same color after being fired in the kiln. Some colors will simply be a darker version of the sort of "pastel" color of the liquid glazes, while other glazed will change completely in the kiln. What you see is NOT what you get when it comes to glazes.
Glazes are generally the consistency of a melted milkshake. They are thick and chalky. If you open a glaze and it has hardened, you will need to see the teacher to help you add the proper amount of water and mix it thoroughly to revitalize it. Depending on the type of bottle or container, some glazes need poured into a paint palette, while others can be used directly from the container, however using a paint palette keeps the glaze from drying out.