The quarrying process begins by determining where a marble deposit may be located. Most marble beds "outcrop" or present visible bedrock along the Earth's surface in long and narrow bands which may extend many miles. Though some information may be determined based on observation of surface bedrock, an understanding of geology as well as a series of samples is necessary to provide a complete picture of the potential success of a deposit.
By consulting geologic maps and previous documentation, prospectors can gain a relatively accurate knowledge of the extent, thickness, attitude, and soundness of a deposit.
Sometimes, information can be determined from the "outcrop" or rock visible from the surface, but often samples must be drilled to learn everything you need to know when searching for a deposit to quarry.
When a stone bed is completely buried, prospectors must learn what they need to know about a deposit from core samples. "Coring" or taking core samples requires a cylindrical drill bit to cut deep into the deposit of stone. These drills either had blades with chilled steel on one end or small diamonds evenly spaced following the invention of the manufactured diamond drill in 1863.
Core samples can give prospectors necessary information about a deposit's color, uniformity, general appearance, and the extent of the rock formation; all of which is helpful when determining where and how to quarry marble.
Pneumatic tools use compressed air to power tools like drills, though compressed air drills weren't widely used in the United States until the 1870s.
Since then, pneumatic drills and tools have been integral to quarrymen and stone carvers on varying scales.
To learn more about specific developments in mining, drilling, and quarrying machinery, see drilling machinery and its associated pages.
Field journals were helpful tools for surveyors and engineers tasked with uncovering stone deposits. By looking at pages like those below today, we can learn more about prospecting and planning in the early days of the Vermont Marble Co.
Following the identification of a stone deposit, stripping is the next step. "Stripping" refers to the removal of overburden, or the material that must be removed to reach the desirable stone.
Stripping can be done in a variety of ways, and the cost of any given method must be considered with the anticipated profit to be gained by reaching the desirable deposit.
The primary factors to consider when planning for a quarry operation include the attitude of the marble beds, the depth of the overburden, and the uniformity of the product in the beds.
Most marble beds are situated in regions of extreme folding and although they were originally flat they are now tilted. If beds are inclined at a moderate angle, either long shallow quarries or tunnels must be made. If beds are steeply inclined or vertical, either long shallow quarries with a great deal of stripping or deep quarries with their associated costs and dangers are necessary. If the strata are flat and the beds are near the surface, a wide shallow quarry will suffice.
A significant consideration in planning for quarries involves the amount of anticipated overburden and cost of stripping.
If marble lies in approximately horizontal beds of limited thickness, the production of large quantities will necessitate the stripping of a wide area. If the overburden of soil or waste rock is great, the cost of removing it will likely outweigh the potential profit. In some cases, tunneling may prevent the need for excessive stripping.
If beds are flat-lying, uniform, and of great thickness, heavy overburden tends to promote deep quarrying or tunneling as opposed to light overburden which makes greater lateral development in the direction of the strike possible.
In few marble deposits are thick beds uniform throughout, though in many regions certain beds supply stone of better quality than the beds above or below it.
The shape of the opening and strategy for quarrying is influenced by these and other factors; determining whether a quarry may be deep or shallow, an open pit or a tunnel. Not only does this allow the company to make the best decision regarding making a profit, but what form of quarry presents the least amount of danger as different geologic features may predispose quarries to collapse if not considered carefully.
For more information on the processes of prospecting and planning in quarrying as well as factors that influence methods of quarrying and extraction, see "The Technology of Marble Quarrying" by Oliver Bowles (1916)
Learn about how quarrying begins after planning at Down In The Quarry.
References
“Vermont Marble Museum History.” Preservation Trust of Vermont. June 2012. https://ptvermont.org/vermont-marble-museum-history-today/.
Skerrett, Robert G. “Vermont’s Varied Marbles: Origin of These Age-Old Deposits and the Splendid Industry that has Developed in Exploiting Them” in Compressed Air Magazine, v. 31, 1926, Proctoriana Collection. Vermont Historical Society Leahy Library, Barre, VT.
U.S. Bureau of Mines. The Technology of Marble Quarrying. Washington D.C.: U.S. Government Printing Office, 1916. https://play.google.com/books/reader?id=kb8kjgYH26UC&pg=GBS.PR10&hl=en.
U.S. Geological Survey. The Commercial Marbles of Western Vermont. Washington D.C.: U.S. Government Printing Office, 1912. https://pubs.usgs.gov/bul/0521/report.pdf.
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