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SMART_HSE

Natural Gas

Natural gas (also called fossil gas; sometimes just gas), is a naturally occurring hydrocarbon gas mixture consisting primarily of methane, but commonly including varying amounts of other higher alkanes, and sometimes a small percentage of carbon dioxide, nitrogen, hydrogen sulfide, or helium.[2] It is formed when layers of decomposing plant and animal matter are exposed to intense heat and pressure under the surface of the Earth over millions of years. The energy that the plants originally obtained from the sun is stored in the form of chemical bonds in the gas.[3]

Natural gas is a non-renewable[3] hydrocarbon used as a source of energy for heating, cooking, and electricity generation. It is also used as a fuel for vehicles and as a chemical feedstock in the manufacture of plastics and other commercially important organic chemicals.

Natural gas has an effect on climate change; it is a greenhouse gas itself,[4] and creates carbon dioxide during oxidation. Natural gas can be used in place of coal, for example, to generate electricity, which may lower net carbon dioxide emissions in absence of carbon capture.[5][6][7]

Natural gas is found in deep underground rock formations or associated with other hydrocarbon reservoirs in coal beds and as methane clathrates. Petroleum is another resource and fossil fuel found close to and with natural gas. Most natural gas was created over time by two mechanisms: biogenic and thermogenic. Biogenic gas is created by methanogenic organisms in marshes, bogs, landfills, and shallow sediments. Deeper in the earth, at greater temperature and pressure, thermogenic gas is created from buried organic material.[8][9]

In petroleum production, gas is sometimes burned as flare gas. Before natural gas can be used as a fuel, most, but not all, must be processed to remove impurities, including water, to meet the specifications of marketable natural gas. The by-products of this processing include ethane, propane, butanes, pentanes, and higher molecular weight hydrocarbons, hydrogen sulfide (which may be converted into pure sulfur), carbon dioxide, water vapor, and sometimes helium and nitrogen.

Natural gas is sometimes informally referred to simply as "gas", especially when it is being compared to other energy sources, such as oil or coal. However, it is not to be confused with gasoline, which is often shortened in colloquial usage to "gas", especially in North America.

Natural gas was discovered accidentally in ancient China, as it resulted from the drilling for brines. Natural gas was first used by the Chinese in about 500 BC (possibly even 1000 BC[10]). They discovered a way to transport gas seeping from the ground in crude pipelines of bamboo to where it was used to boil salt water to extract the salt,[11][12] in the Ziliujing District of Sichuan.[13]

The discovery and identification of natural gas in the Americas happened in 1626. In 1821, William Hart successfully dug the first natural gas well at Fredonia, New York, United States, which led to the formation of the Fredonia Gas Light Company. The city of Philadelphia created the first municipally owned natural gas distribution venture in 1836.[14] By 2009, 66 000 km³ (or 8%) had been used out of the total 850 000 km³ of estimated remaining recoverable reserves of natural gas.[15] Based on an estimated 2015 world consumption rate of about 3400 km³ of gas per year, the total estimated remaining economically recoverable reserves of natural gas would last 250 years at current consumption rates. An annual increase in usage of 2–3% could result in currently recoverable reserves lasting significantly less, perhaps as few as 80 to 100 years.[15]

In the 19th century, natural gas was primarily obtained as a by-product of producing oil. The small, light gas carbon chains came out of solution as the extracted fluids underwent pressure reduction from the reservoir to the surface, similar to uncapping a soft drink bottle where the carbon dioxide effervesces. The gas was often viewed as a by-product, a hazard, and a disposal problem in active oil fields. The large volumes produced could not be utilized until relatively expensive pipeline and storage facilities were constructed to deliver the gas to consumer markets.

Until the early part of the 20th century, most natural gas associated with oil was either simply released or burned off at oil fields. Gas venting and production flaring are still practised in modern times, but efforts are ongoing around the world to retire them, and to replace them with other commercially viable and useful alternatives.[16][17] Unwanted gas (or stranded gas without a market) is often returned to the reservoir with 'injection' wells while awaiting a possible future market or to re-pressurize the formation, which can enhance oil extraction rates from other wells. In regions with a high natural gas demand (such as the US), pipelines are constructed when it is economically feasible to transport gas from a wellsite to an end consumer.

In addition to transporting gas via pipelines for use in power generation, other end uses for natural gas include export as liquefied natural gas (LNG) or conversion of natural gas into other liquid products via gas to liquids (GTL) technologies. GTL technologies can convert natural gas into liquids products such as gasoline, diesel or jet fuel. A variety of GTL technologies have been developed, including Fischer–Tropsch (F–T), methanol to gasoline (MTG) and syngas to gasoline plus (STG+). F–T produces a synthetic crude that can be further refined into finished products, while MTG can produce synthetic gasoline from natural gas. STG+ can produce drop-in gasoline, diesel, jet fuel and aromatic chemicals directly from natural gas via a single-loop process.[18] In 2011, Royal Dutch Shell's 140,000 barrels (22,000 m3) per day F–T plant went into operation in Qatar.[19]

Natural gas can be "associated" (found in oil fields), or "non-associated" (isolated in natural gas fields), and is also found in coal beds (as coalbed methane).[20] It sometimes contains a significant amount of ethane, propane, butane, and pentane—heavier hydrocarbons removed for commercial use prior to the methane being sold as a consumer fuel or chemical plant feedstock. Non-hydrocarbons such as carbon dioxide, nitrogen, helium (rarely), and hydrogen sulfide must also be removed before the natural gas can be transported.[21]

Natural gas extracted from oil wells is called casinghead gas (whether or not truly produced up the annulus and through a casinghead outlet) or associated gas. The natural gas industry is extracting an increasing quantity of gas from challenging resource types: sour gas, tight gas, shale gas, and coalbed methane.

There is some disagreement on which country has the largest proven gas reserves. Sources that consider that Russia has by far the largest proven reserves include the US CIA (47 600 km³),[22] the US Energy Information Administration (47 800 km³),[23][24] and OPEC (48 700 km³).[25] However, BP credits Russia with only 32 900 km³,[26] which would place it in second place, slightly behind Iran (33 100 to 33 800 km³, depending on the source). With Gazprom, Russia is frequently the world's largest natural gas extractor. Major proven resources (in cubic kilometers) are world 187 300 (2013), Iran 33 600 (2013), Russia 32 900 (2013), Qatar 25 100 (2013), Turkmenistan 17 500 (2013) and the United States 8500 (2013).

It is estimated that there are about 900 000 km³ of "unconventional" gas such as shale gas, of which 180 000 km³ may be recoverable.[27] In turn, many studies from MIT, Black & Veatch and the DOE predict that natural gas will account for a larger portion of electricity generation and heat in the future.[28]

The world's largest gas field is the offshore South Pars / North Dome Gas-Condensate field, shared between Iran and Qatar. It is estimated to have 51,000 cubic kilometers (12,000 cu mi) of natural gas and 50 billion barrels (7.9 billion cubic meters) of natural gas condensates.

Because natural gas is not a pure product, as the reservoir pressure drops when non-associated gas is extracted from a field under supercritical (pressure/temperature) conditions, the higher molecular weight components may partially condense upon isothermic depressurizing—an effect called retrograde condensation. The liquid thus formed may get trapped as the pores of the gas reservoir get depleted. One method to deal with this problem is to re-inject dried gas free of condensate to maintain the underground pressure and to allow re-evaporation and extraction of condensates. More frequently, the liquid condenses at the surface, and one of the tasks of the gas plant is to collect this condensate. The resulting liquid is called natural gas liquid (NGL) and has commercial value.

Shale gas is natural gas produced from shale. Because shale has matrix permeability too low to allow gas to flow in economical quantities, shale gas wells depend on fractures to allow the gas to flow. Early shale gas wells depended on natural fractures through which gas flowed; almost all shale gas wells today require fractures artificially created by hydraulic fracturing. Since 2000, shale gas has become a major source of natural gas in the United States and Canada.[29] Because of increased shale gas production, the United States is now[when?] the number one natural gas producer in the world.[30] Following the increased production in the United States, shale gas exploration is beginning in countries such as Poland, China, and South Africa.[31][32][33]

Town gas[edit]

Main article: History of manufactured gas

Town gas is a flammable gaseous fuel made by the destructive distillation of coal. It contains a variety of calorific gases including hydrogen, carbon monoxide, methane, and other volatile hydrocarbons, together with small quantities of non-calorific gases such as carbon dioxide and nitrogen, and is used in a similar way to natural gas. This is a historical technology and is not usually economically competitive with other sources of fuel gas today.

Most town "gashouses" located in the eastern US in the late 19th and early 20th centuries were simple by-product coke ovens that heated bituminous coal in air-tight chambers. The gas driven off from the coal was collected and distributed through networks of pipes to residences and other buildings where it was used for cooking and lighting. (Gas heating did not come into widespread use until the last half of the 20th century.) The coal tar (or asphalt) that collected in the bottoms of the gashouse ovens was often used for roofing and other waterproofing purposes, and when mixed with sand and gravel was used for paving streets.

Biogas[edit]

Main article: Biogas

Methanogenic Archaea are responsible for almost all biological sources of methane, though methylphosphonate-degrading Bacteria produce an as-yet not fully quantified fraction of biogenic methane, particularly in the oceans.[34] Some live in symbiotic relationships with other life forms, including termites, ruminants, and cultivated crops. Other sources of methane, the principal component of natural gas, include landfill gas, biogas, and methane hydrate. When methane-rich gases are produced by the anaerobic decay of organic matter (biomass), these are referred to as biogas (or natural biogas). Sources of biogas include swamps, marshes, and landfills, as well as agricultural waste materials such as sewage sludge and manure by way of anaerobic digesters,[35] in addition to enteric fermentation, particularly in cattle. Landfill gas is created by decomposition of waste in landfill sites. Excluding water vapor, about half of landfill gas is methane and most of the rest is carbon dioxide, with small amounts of nitrogen, oxygen, and hydrogen, and variable trace amounts of hydrogen sulfide and siloxanes. If the gas is not removed, the pressure may get so high that it works its way to the surface, causing damage to the landfill structure, unpleasant odor, vegetation die-off, and an explosion hazard. The gas can be vented to the atmosphere, flared or burned to produce electricity or heat. Biogas can also be produced by separating organic materials from waste that otherwise goes to landfills. This method is more efficient than just capturing the landfill gas it produces. Anaerobic lagoons produce biogas from manure, while biogas reactors can be used for manure or plant parts. Like landfill gas, biogas is mostly methane and carbon dioxide, with small amounts of nitrogen, oxygen and hydrogen. However, with the exception of pesticides, there are usually lower levels of contaminants.

Landfill gas cannot be distributed through utility natural gas pipelines unless it is cleaned up to less than 3% CO

2, and a few parts per million H

2S, because CO

2 and H

2S corrode the pipelines.[36] The presence of CO

2 will lower the energy level of the gas below requirements for the pipeline.[37][38] Siloxanes in the gas will form deposits in gas burners and need to be removed prior to entry into any gas distribution or transmission system. Consequently, it may be more economical to burn the gas on site or within a short distance of the landfill using a dedicated pipeline. Water vapor is often removed, even if the gas is burned on site. If low temperatures condense water out of the gas, siloxanes can be lowered as well because they tend to condense out with the water vapor. Other non-methane components may also be removed to meet emission standards, to prevent fouling of the equipment or for environmental considerations. Co-firing landfill gas with natural gas improves combustion, which lowers emissions.

Biogas, and especially landfill gas, are already used in some areas, but their use could be greatly expanded. Systems have been established for use in parts of Hertfordshire, UK [39] and Lyon in France.[40] Using materials that would otherwise generate no income, or even cost money to get rid of, improves the profitability and energy balance of biogas production. Gas generated in sewage treatment plants is commonly used to generate electricity. For example, the Hyperion sewage plant in Los Angeles burns 8 million cubic feet (230,000 cubic meters) of gas per day to generate power[41] New York City utilizes gas to run equipment in the sewage plants, to generate electricity, and in boilers.[42] Using sewage gas to make electricity is not limited to large cities. The city of Bakersfield, California, uses cogeneration at its sewer plants.[43] California has 242 sewage wastewater treatment plants, 74 of which have installed anaerobic digesters. The total biopower generation from the 74 plants is about 66 MW.[44]

Crystallized natural gas — hydrates[45][edit]

Huge quantities of natural gas (primarily methane) exist in the form of hydrates under sediment on offshore continental shelves and on land in arctic regions that experience permafrost, such as those in Siberia. Hydrates require a combination of high pressure and low temperature to form.

In 2010, the cost of extracting natural gas from crystallized natural gas was estimated to be as much as twice the cost of extracting natural gas from conventional sources, and even higher from offshore deposits.[46]

In 2013, Japan Oil, Gas and Metals National Corporation (JOGMEC) announced that they had recovered commercially relevant quantities of natural gas from methane hydrate.[47]

The McMahon natural gas processing plant in Taylor, British Columbia, Canada[48]

Processing[edit]

Main article: Natural gas processing

The image below is a schematic block flow diagram of a typical natural gas processing plant. It shows the various unit processes used to convert raw natural gas into sales gas pipelined to the end user markets.

The block flow diagram also shows how processing of the raw natural gas yields byproduct sulfur, byproduct ethane, and natural gas liquids (NGL) propane, butanes and natural gasoline (denoted as pentanes +)


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