Organic fertilizer pellet maker is a kind of equipment that makes use of hen and pig manure as the main raw materials, includes a certain amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and also other materials, as well as utilizes rice bran, yeast, soybean meal as well as sugar to ferment for a particular time period as organic microorganisms.
Under the action of sulfuric acid, the devices is blended as well as fermented to create biochemical fertilizer.
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1. Intro of natural fertilizer pellet equipment
The items produced by the organic fertilizer equipment are made from fresh chicken and also pig manure, without any chemical ingredients. However, hens and also pigs have inadequate food digestion capacity, as well as can only consume 25% of the nutrients, while the other 75% of the nutrients in the feed are blended with the manure. Release, so that the completely dry product includes nitrogen, phosphorus, potassium, organic matter, amino acid, protein and also various other components.
( 1) Category of fertilizer pellet making device
Pre-fermentation component: natural fertilizer fermentation equipment, high-humidity product pulverizer, trommel testing maker.
Post-granulation component: mixing mixer, organic fertilizer granulator, disc granulator, wet tooth mixing natural fertilizer pellet device, organic fertilizer dryer, rotary cooler, drum screening maker, rotating layer equipment, Automatic weighing product packaging equipment, intermediate belt conveyor web link.
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( 2) Setup of natural fertilizer equipment:
High arrangement: organic fertilizer dehydrator, fermentation turner, semi-wet material pulverizer, straight mixer, organic fertilizer pellet maker, dryer, cooler, drum screening equipment, layer equipment, packaging equipment, belt conveyor, etc. Tool configuration: semi-wet product pulverizer, horizontal mixer, natural fertilizer pellet equipment, dryer, cooler, trommel screening maker, packaging devices, belt conveyor, etc Low setup: semi-wet material pulverizer, horizontal mixer, fertilizer pellet mill/trommel testing device, packaging devices.
2. Process circulation of the organic fertilizer pellet machine plant
Resources selection (animal manure, etc)-- > drying and sanitation-- > active ingredients mixing-- > granulation-- > air conditioning and also testing-- > metering as well as sealing-- > completed item storage space.
The full collection of organic fertilizer pellet maker is mostly made up of fermentation system, drying system, deodorization and also dust removal system, crushing system, batching system, mixing system, granulation system as well as finished product packaging system.
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( safe treatment of livestock as well as fowl manure) The fermentation system consists of: feeding and conveying It is made up of maker, biological deodorizer, mixer, exclusive transforming and brightening machine, oxygen supply system and automated control system.
The construction scale of fertilizer manufacturing plant is normally 30,000 to 250,000 loads per year. It is necessary to thoroughly take into consideration regional resources, market capability, and market protection distance.
Usually, small-scale brand-new fertilizer manufacturing plants need to have an yearly result of 10,000 bunches (1.5 tons/hour), 20,000 bunches (3 tons/hour), and also 30,000 lots (4.5 tons/hour); big manufacturing facilities with an yearly outcome of 10-30 million heaps.
The investment range and also product style need to be created according to the list below conditions: characteristics of raw material sources, neighborhood dirt problems, regional growing framework and also major plant ranges, manufacturing facility site problems, level of automation of production, etc 3. Production process of organic fertilizer maker line.
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Rotary drum organic fertilizer pellet equipment, in which heavy steam, aeriform ammonia or phosphoric acid or nitrogen option, phosphorus ammonia slurry, hefty calcium slurry are introduced right into the maker to finish the chemical reaction and also heating substance fertilizer granulation procedure in the barrel, or the cold granulation procedure of compound fertilizer supplemented with a small amount of water.
The material to be granulated is gone through the rotary activity of the cyndrical tube, and the rolling turning takes place when the cyndrical tube is vacant, as well as it is accumulated right into rounds under a certain humidity as well as temperature to complete the sphere making procedure.
The manufacture and manufacturing of natural fertilizers are preferable for organic fertilizer pellet makers. Given that a lot of the raw materials are made up of fermented organic matter. For that reason, no chemical reaction is called for in the manufacturing and also granulation procedure. There is no requirement for heavy steam to intervene. It is only essential to atomize water.
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The principle is via the turning of the disc. The material moves down naturally in the disc to form bits. It is like a snowball. It slowly creates fragments. The raw materials of organic fertilizer are branched out. The city sludge. As well as residential waste. Kitchen area waste. All are great basic materials for the manufacturing of natural plant foods.
The new criterion for natural fertilizers:
Raw material ( completely dry basis), % ≥ 25.0 25.0
Dampness, % ≤ 30.0 15.0
pH value 5.5 ~ 8.5 5.5 ~ 8.5.
The variety of fecal coliforms, number/g( mL) ≤ 100 100.
Ascaris egg mortality, % ≥ 95 95 4.4.
As, Cd, Pb, Cr, Hg content indexes in bio-organic fertilizer items must comply with the provisions of NY/T 798.
If inorganic nutrients are added to the item, the overall vitamins and mineral content in the item should be plainly indicated, revealed as the complete quantity of (N P2O5 K2O).
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4. Detail procedure of organic fertilizer palnt.
The manufacturing of organic fertilizer have to go through the procedure of fermentation, crushing, mixing, granulation by organic fertilizer pellet maker, drying out, cooling, testing. Amongst them, the fermentation procedure and also the crushing procedure are particularly vital. It offers basic materials for high-grade organic fertilizer.
Just the raw products are great. The natural fertilizer produced with premium quality natural fertilizer pellet maker can pass the examination. It can stand up to the examination of customers. The bio-organic fertilizer task has a short construction period, high financial investment return, low threat and short repayment duration.
Related post: https://www.pellet-richi.com/wood-pellet-machine/organic-fertilizer-pellet-machine.html
Usually, the financial investment of the organic fertilizer pellet maker plant is recuperated in one year and the earnings is generated in that year. Usually, the natural fertilizer pellet manufacturing procedure layout consists of:
Efficient substance stress and its propagation innovation;.
Advanced basic material preparation modern technology and also organic fermentation system;.
The very best special fertilizer formula technology (flexibly create the best combination of product solutions according to neighborhood soil and crop attributes);.
Affordable second pollution (exhaust gas and miserable gas) control modern technology;.
Design and manufacture modern technology of full sets of natural fertilizer pellet equipment for fertilizer manufacturing.
For details please contact: Richi Machinery
WhatsApp:86 138 3838 9622
Email:enquiry@pellet-richi.com